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Bosch rexroth SE 2/C Series Assembly Instructions Manual

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SE 2/C-..., SE 2/R-...
Conveyor unit
Valid for the following types:
3 842 998 038, AS 2/C-400
3 842 998 039, AS 2/C-700
3 842 998 040, AS 2/R-1200
3 842 998 041, AS 2/R-2200
3 842 998 052, AS 2/R-300
3 842 998 053, AS 2/C-100
3 842 998 072, AS 2/R-700
3 842 998 087, AS 2/C-250
3 842 998 233, AS 2/R-V-1200
3 842 998 234, AS 2/R-V-2200
Assembly instructions
3 842 358 737/2022-08
Replaces: –
ENGLISH

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Summary of Contents for Bosch rexroth SE 2/C Series

  • Page 1 SE 2/C-…, SE 2/R-… Conveyor unit Valid for the following types: 3 842 998 038, AS 2/C-400 3 842 998 053, AS 2/C-100 3 842 998 039, AS 2/C-700 3 842 998 072, AS 2/R-700 3 842 998 040, AS 2/R-1200 3 842 998 087, AS 2/C-250 Assembly instructions Replaces: –...
  • Page 2 Our products are subject to natural wear and aging. © All rights reserved by Bosch Rexroth AG, also for the registration of industrial property rights. This document may not be reproduced or distributed to third parties without our consent.

  • Page 3: Table Of Contents

    Assembly instructions: Fixing the chain tensioner at AS 2/C-H, AS 2/R-H, AS 2/R-V 7.6.14 Assembling the conveyor chain: AS 2/C-100, …-250, AS 2/R-300, …-700, motor mounting (MA) = R/L 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 4 10.4.16 Changing the conveyor chain: AS 2/C-100, …-250, AS 2/R-300, …-700, motor mounting (MA) = R/L 10.4.17 Changing the conveyor chain: AS 2/C-100, AS 2/R-300, motor mounting (MA) = M Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 5 10.4.29 Changing the glide profi le from above: SE 2/R-…, new section profi le 10.5 Spare parts Decommissioning Disassembly and replacement 12.1 Preparing the product for storage/later use Disposal Upgrading and modifi cation Troubleshooting Technical data 16.1 Ambient conditions 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 6: About This Documentation

     Read this documentation completely and in particular section 2 "Safety instructions" and section 3 "General notes on property and product damage", before working with the belt section. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 7: Required And Supplementary Documentation

    • Type and source of danger: Indicates the type and source of the danger • Consequences: Describes the consequences of non-compliance • Prevention: States how the danger can be avoided 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 8: Symbols

    If this information is not observed, the product cannot be used and/or operated as designed.  Single, independent action Numbered steps: The numbers indicate that the action steps are subsequent. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 9: Designations

    …-90, …-180: Curve angle [°] QV, QV2 Cross connector (between 2 section profi les) WT 2 Workpiece pallet from the Rexroth TS 2plus transfer system 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 10: Abbreviations

    Any use other than that described in the section "Intended use" is considered improper and is not permitted. Bosch Rexroth AG is not liable for any damage resulting from improper use. The user alone bears any risks associated with improper use.

  • Page 11: Personnel Qualifi Cations

    • Only start up the product if it has been determined that the end product (for example, a machine or system) into which the Rexroth products have been installed complies with national provisions, safety regulations and application standards. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 12: Product-Specifi C Safety Instructions

    Secure the system against being switched back on. • Dispose of the product in accordance with the regulations in your country. During disposal Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 13: Personal Protective Equipment

    • Prevent cleaning agents from getting into the system. During cleaning • Never use solvents or corrosive cleaning agents. • Do not use a pressure washer for cleaning. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 14: Scope Of Delivery

    • Depending on the version, motor mounting on the right-hand side (MA = R), left-hand side (MA = L) or in the center (MA = M). • Cable/plug or terminal box motor connection. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 15: Product Description

    UM 2/R-170, 3 842 528 807 UM 2/R-60, 3 842 528 803 UM 2/R-V-170, 3 842 536 803 Fig. 1: Modular units for conveyor units SE 2/… (1/4) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 16 ST 2/R-H, 3 842 560 609 ST 2/R-V, 3 842 536 802 ST 2/R-V, 3 842 560 611 Fig. 2: Modular units for conveyor units SE 2/… (2/4) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 17 … 2/R-V, 3 842 538 870 … 2/R, 3 842 536 268 … 2/R, 3 842 536 270 Fig. 3: Modular units for conveyor units SE 2/… (3/4) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 18 3 842 526 560 (1x) return unit (head to head). 3 842 529 881 3 842 528 746 3 842 530 871 Fig. 4: Modular units for conveyor units SE 2/… (4/4) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 19: Differences Between Previous And New Section Profi Le

    A: SP 2/C-100, 16x6070 mm: 3 842 532 609 B: SP 2/C-100, 12x6070 mm: 3 842 564 310 Fig. 5: Differences between previous and new section profi les: St 2/C 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 20 A: SP 2/R-100, 16x6070 mm: 3 842 529 931 B: SP 2/R-100, 12x6070 mm: 3 842 564 309 Fig. 7: Differences between previous and new section profi les: St 2/R Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 21 A: ST 2/R-V, 12x6070 mm: 3 842 536 792 B: ST 2/R-V, 12x6070 mm: 3 842 564 313 Fig. 9: Differences between previous and new section profi les: St 2/R-V 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 22: Identifi Cation Of The Product

    • Protect the product from environmental infl uences, such as dirt and moisture. • Observe the ambient conditions, see page 107. • Support the product so that there is no load on motors that are installed in a suspended position. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 23: Assembly

    – Topas NCA52, 3 842 542 314, for ESD fl at top chain (gray). – Structovis GHD, 0 842 904 229, for accumulation roller chain and accumulation roller chain Vplus. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 24: Required Accessories

    SE 2/C-H, SE 2/R-H, SE 2/R-V with: AS 2/C-100, AS 2/C-250, AS 2/R-300, AS 2/R-700, AS 2/C-400, AS 2/C-700, AS 2/R-1200, AS 2/R-2200 SE 2/C-H, SE 2/R-H, SE 2/R-V, 3 842 530 871 Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 25: Symbols Used

    Graphical depiction of the designation of components. The letters denote the components mentioned in the accompanying text. Detail view from a different direction, for example, the back or the bottom side of the product. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 26: Assembling The Product

    2 leg sets: 2000 mm. SW13 = 25 Nm SW13 = 25 Nm SW13 = 25 Nm 358 736-21 Fig. 11: Assembling the section ST 2/C, ST 2/R on leg sets Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 27: Assembling The Section St 2/C-H, St 2/R-H, St 2/R-V On Leg Sets

    ST2/C-H ST2/R-H ST2/R-V +4° 15° 358 736-22 Fig. 12: Assembling the section ST 2/C-H, ST 2/R-H, ST 2/R-V on leg sets (1/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 28 • For differences between profi les, see page 19 / 95. +4° 15° 358 736-22 Fig. 13: Section ST 2/C-H, ST 2/R-H, ST 2/R-V, previous section profi le Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 29 (see page 19 / 95). SW13 = 25 Nm 358 736-23 Fig. 14: Assembling the section ST 2/C-H, ST 2/R-H, ST 2/R-V on leg sets (2/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 30: Assembling The Curve Ku 2/O-90, Ku 2/O-180 On Leg Sets

    SW17 M = 25 Nm M = 25 Nm SW13 M = 25 Nm 358 736-24 Fig. 15: Assembling the curve KU 2/O-90, KU 2/O-180 on leg sets Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 31: Assembling The Drive Module

    Mount the protective case in reverse order. =2 Nm 563 833-80 Fig. 16: AS 2/C-100, …-250, AS 2/R-300, …-700: Disassembling the protective case 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 32 AS 2/C-100 AS 2/R-300 AS 2/C-250 AS 2/R-700 T 40 M = 25 Nm 358 736-25 Fig. 17: Assembling the drive module AS 2/C-100, …-250, AS 2/R-300, …-700 Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 33: R-V-1200

    M = 25 Nm ST 2/C-H SZ 2-H SW13 ST 2/C-H M = 25 Nm 358 736-26 Fig. 18: Assembling the drive module AS 2/C-400, …-700, …R-1200, …-2200, …R-V-1200, …-2200 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 34: Assembling The Return Unit Um 2

    M = 25 Nm UM 2/C-60 ST 2/C-H ST 2/C-H UM 2/C-170 T 40 M = 25 Nm 358 736-27 Fig. 19: Assembling the return unit UM 2/…-170, UM 2/…-60 Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 35: Assembling The Cross Connector And Foundation Bracket

    3 842 146 815 M = 25 Nm 3 842 526 560 AS 2/.. UM 2/.. SZ 2 SZ 2 358 736-28 Fig. 20: Assembling the cross connector and foundation bracket 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 36: Assembling The Conveyor Units Drive Head-To-Return Unit

    Mount the outer halves of the protective case. = 15 Nm 563 833-72 Fig. 21: Assembling the drive head-to-return unit, AS 2/C-100, -250, AS 2/R-300, -700 Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 37 = 7 Nm SW10 = 8 Nm SW13 = 25 Nm = 7 Nm 358 736-74 Fig. 22: Assembling the drive head-to-return unit, AS 2/C-H, AS 2/R-H, AS 2/R-V 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 38: Assembly Instructions: Unwinding Of The Chain From The Chain Reel

    Use the disassembly tool to remove the affected area, with a generous margin on either end. 563 833-39 Fig. 23: Unwinding of the chain from the chain reel Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 39: Assembly Instructions: Running Direction Of Chain

    Accumulation roller chain Vplus Fig. 25: Lubricating points *) Also lubricate the sides of the fl at top chain (curve + section) Due to the system, the lubricant may be discharged. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 40: Assembly Instructions: Fixing The Chain Tensioner At

    , item 2).  Loosen the chain tensioner by turning it 90° counterclockwise.  , item 3). 563 833-38 Fig. 27: Fixing the chain tensioner: "large" drive head Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 41: Assembling The Conveyor Chain

    = 2,5 Nm UM 2/C-60 UM 2/C-170 UM 2/R-60 UM 2/R-170 358 736-31 Fig. 28: AS 2/C-100, …-250, AS 2/R-300, …-700, MA = R/L: Assembling the conveyor chain (1/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 42 M = 5 Nm AS 2/C-100 AS 2/C-250 AS 2/R-300 AS 2/R-700 358 736-32 Fig. 29: AS 2/C-100, …-250, AS 2/R-300, …-700, MA = R/L: Assembling the conveyor chain (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 43: Assembling The Conveyor Chain

    = 2,5 Nm UM 2/C-60 UM 2/C-170 UM 2/R-60 UM 2/R-170 358 736-31 Fig. 30: AS 2/C-100, …-250, AS 2/R-300, …-700 MA = M: Assembling the conveyor chain (1/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 44 AS 2/C–... 3 842 535 333 8 981 010 510 358 736-33 Fig. 31: AS 2/C-100, …-250, AS 2/R-300, …-700, MA = M: Assembling the conveyor chain (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 45: Assembling The Conveyor Chain: As 2/C-400

    Drag the chain in the top guide profi le to the drive head. 358 736-34 Fig. 32: AS 2/C-…, AS 2/R-…, AS 2/R-V-…, MA = R/L: Assembling the conveyor chain (1/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 46 3 842 535 333 11 12 3 842 530 417 358 736-35 Fig. 33: AS 2/C-…, AS 2/R-…, AS 2/R-V-…, MA = R/L: Assembling the conveyor chain (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 47: R-V-1200

    Secure the hexagonal shaft with locking rings. = 7 Nm 358 736-36 Fig. 34: AS 2/C-…, AS 2/R-…, AS 2/R-V-…, MA = M: Assembling the conveyor chain 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 48: Modifying The Mounting Position Of The Motor-Gear Combination Or The Gear Motor

    Pivot the motor-gear combination around the drive axis in 90° intervals. Install the screws (A). = 6 Nm 358 736-84 Fig. 35: Swiveling the motor-gear combination around the drive axle Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 49 Pivot the gear motor around the drive axis in 90° intervals. Install the screws (B). SW10 = 8 Nm 358 736-85 Fig. 36: Swiveling the gear motor around the drive axle 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 50 90° intervals. Install the screws (B). SW10 = 8 Nm 90° 90° 90° 90° 358 736-86 Fig. 37: Swiveling the "large" gear motor around the drive axle Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 51 • For control, lead the cable out through the cutout in the protective case. +0,5 563 833-07 Fig. 38: Scanning the chain length with sensor, "small" drive head 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 52: Scanning The Chain Length With Sensor: As 2/R-1200

    ø4 x 16 ø5 x 25 ø5 x 25 M4 x 25 M4 x 25 358 736-108 Fig. 39: Scanning the chain length with sensor, "large" drive head (1/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 53 =1 Nm ISO14583 M4 x 25 =2,5 Nm ISO 14585 ø4,2 x 25 SH 2/UV 358 736-109 Fig. 40: Scanning the chain length with sensor, "large" drive head (2/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 54: Electrical Connection Of The Product

    For motors that come with a fi tted plug, correct the rotational direction in the control cabinet or at the socket contact (socket side). This makes replacement easier. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 55 Assembly 55/108 Installation_A Fig. 41: Motor nameplate (example) Installation_DY Fig. 42: Delta/wye connection diagrams Installation_IEC Fig. 43: Optional motor connection with plug (AT = S) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 56 Connection list Connection Pin no. Code terminals, motor 3~ Installation_Stecker Fig. 45: Motor connection with plug (AT = 1), push-in fi tting A: Connection cable side B: Motor side Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 57: Commissioning

    • Only commission the product if all safety equipment has been installed in the system and is ready for use. • Only commission a product that has been completely installed. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 58 Failure of one (or more) of its components or supply devices External disturbances (e.g. impact, vibration, electromagnetic interference) Design faults or defects (e.g. software errors) Disruption in the power supply Ambient conditions (e.g. damaged fl oors) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 59: Residual Risks

    In the working area and at transport medium (fl at top chain, speeds v > 15 m/min a structural solution, roller chain) and e.g. a safety fence, is required . workpiece pallet 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 60 60/108 Commissioning Table 7: Residual risks Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 61: Re-Commissioning After A Standstill

    • Switch off the conveyor section during line downtime, e.g. during breaks, at night and on weekends. • Do not select a higher speed for the conveyor section than that required for the corresponding function. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 62: Loading The Workpiece Pallet

    In such instances, special care must be taken when planning the system, and the maintenance intervals must be correspondingly shortened. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 63: Maintenance And Repair

    • Test runs with open paneling should only be performed by a person with appropriate knowledge and experience using tip switches, and if there is no possibility of interference from other switching devices. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 64: Cleaning And Care

    • from the surface of the motor, • from the intake openings on the fan hood, • from between the cooling ribs. The cleaning intervals depend on the ambient and operating conditions. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 65: Conveyor Chain (Fl At Top Chain / Accumulation Roller Chain)

    Check the conveyor chain for wear and elongation. We recommend: the LU 2 automatic lubrication unit optimally and evenly lubricates the drive chain while in operation. See page 67. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 66: Possibilities To Lubricate The Conveyor Chain Manually

    Fig. 47: Greasing the conveyor chain in the drive module = 5 Nm = 5 Nm ST 2/C-W ST 2/R-W Fig. 48: Greasing the conveyor chain in the maintenance section Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 67: Lu 2 Automatic Lubrication Unit

    + 3 842 543 487, set AS 2/R-V Fig. 49: LU 2 automatic lubrication unit, overview The holes marked *) are used to connect the LU 2 automatic lubrication unit. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 68: Replacing Wear Parts

    3 842 539 357 3 842 530 417 3 842 538 872 8 981 010 510 Flat top chain Accumulation roller chain Accumulation roller chain Vplus Fig. 50: Required accessories Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 69: As 2/C-100

    Mount the protective case in reverse order. =2 Nm 563 833-80 Fig. 51: AS 2/C-100, …-250, AS 2/R-300, …-700: Disassembling the protective case 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 70: Assembly Instructions: Finding A Chain Lock With An Operable Chain

    – of the fl at top chain by the gray fl at chain with hole  – of the accumulation roller chain by the galvanized tab Flat top chain Accumulation roller chain Accumulation roller chain Vplus Fig. 52: Chain lock Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 71: Assembly Instructions: Fixing The Chain Tensioner At

    Fig. 54, item 2).  Loosen the chain tensioner by turning it 90° counterclockwise.  Fig. 54, item 3). 563 833-38 Fig. 54: Fixing the chain tensioner: "large" drive head 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 72: Detecting The Chain Length At

    Replace the chain if the permissible elongation of the chain (= 3% of the original length) is exceeded. 563 833-70 Fig. 56: Detecting the chain length with the "large" drive head Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 73: Motor Mounting (Ma) = R/L

    SW19 3 842 535 333 8 981 010 510 358 736-41 Fig. 57: Shortening the conveyor chain AS 2/C-100, …-250, AS 2/R-300, …-700, MA = R/L (1/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 74 M = 8 Nm AS 2/C-100 AS 2/C-250 AS 2/R-300 AS 2/R-700 358 736-42 Fig. 58: Shortening the conveyor chain AS 2/C-100, …-250, AS 2/R-300, …-700, MA = R/L (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 75: Shortening The Conveyor Chain: As 2/C-100, As 2/R-300, Motor Mounting (Ma) = M

    3 842 010 511 3 842 535 333 8 981 010 510 563 833-43 Fig. 59: Shortening the conveyor chain AS 2/C-100, AS 2/R-300, MA = M (1/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 76 8 981 010 511 3 842 530 417 563 833-44 Fig. 60: Shortening the conveyor chain AS 2/C-100, AS 2/R-300, MA = M (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 77: Shortening The Conveyor Chain: As 2/C-400

    8 981 010 510 3 842 535 333 358 736-45 Fig. 61: Shortening the conveyor chain AS 2/C-400, …, AS 2/R-1200, …, AS 2/R-V-1200, MA = R/L (1/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 78 Install the gear motor. 3 842 539 357 8 981 010 511 358 736-46 Shortening the conveyor chain AS 2/C-400, …, AS 2/R-1200, …, AS 2/R-V-1200, MA = R/L (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 79: Assembly Instructions: Changing Chain And Wear Parts

    = 2,5 Nm = 2,5 Nm 563 833-63 Fig. 62: Wear parts We recommend:  When replacing the fl at top chain, always replace the glide profi les as well. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 80 Use the disassembly tool to remove the affected area, with a generous margin on either end. 563 833-39 Fig. 63: Unwinding of the chain from the chain reel Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 81: Assembly Instructions: Running Direction Of Chain

    Accumulation roller chain Vplus Fig. 65: Lubricating points *) Also lubricate the sides of the fl at top chain (curve + section) Due to the system, the lubricant may be discharged. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 82: Motor Mounting (Ma) = R/L

     Fig. 64, page 81. 8 981 010 510 358 736-47 Fig. 66: Changing the conveyor chain AS 2/C-100, …-250, AS 2/R-300, …-700, MA = R/L (1/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 83 AS 2/C-100 AS 2/C-250 AS 2/R-300 AS 2/R-700 AS 4/R-300 AS 4/R-700 358 736-48 Changing the conveyor chain AS 2/C-100, …-250, AS 2/R-300, …-700, MA = R/L (2/2) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 84: Changing The Conveyor Chain: As 2/C-100, As 2/R-300, Motor Mounting (Ma) = M

    8 981 010 511 8 981 010 510 563 833-49 Fig. 67: Changing the conveyor chain AS 2/C-100, AS 2/R-300, MA = M (1/3) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 85 For the next assembly step, you need a helper or a lift aid. 563 833-50 Fig. 68: Changing the conveyor chain AS 2/C-100, AS 2/R-300, MA = M (2/3) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 86 3 842 535 333 8 981 010 510 563 833-51 Fig. 69: Changing the conveyor chain AS 2/C-100, AS 2/R-300, MA = M (3/3) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 87: Changing The Conveyor Chain: As 2/C-400

    3 842 539 357 8 981 010 510 8 981 010 511 358 736-52 Fig. 70: Changing the conveyor chain AS 2/C-…, AS 2/R-…, AS 2/R-V-…, MA = R/L (1/3) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 88 = 7 Nm Mount the sliding piece into the return head. 563 833-53 Changing the conveyor chain AS 2/C-…, AS 2/R-…, AS 2/R-V-…, MA = R/L (2/3) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 89 3 842 535 333 15 16 3 842 530 417 358 736-54 Fig. 71: Changing the conveyor chain AS 2/C-…, AS 2/R-…, AS 2/R-V-…, MA = R/L (3/3) 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 90: Changing The Connection Belt Roller / Connection Toothed Belt

    Mount the side cover plates. Install the gear motor. = 7Nm 563 833-55 Fig. 72: Changing the connection belt rollers / connection toothed belt: Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 91: Motor Mounting (Ma) = R/L

    • Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not in the proper position: Do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 92: Replacing The Motor And/Or Gear As 2/C-100, As 2/R-300, Motor Mounting (Ma) = M

    • Install the motor in the proper position (terminal box) and connect it to the gear. If the motor is not in the proper position: Do NOT rotate the motor. Disconnect the motor from the gear and reconnect it. Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 93: Replacing The Gear Motor: As 2/C-400

    AS 2/C-400 Install the gear motor. AS 2/R-1200 AS 2/R-V-1200 SW10 = 8 Nm 358 736-68 Fig. 75: Replacing the gear motor, motor mounting (MA) = R/L 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 94: As 2/R-V-1200

    If the gear motor is centered by the hexagonal shaft, tighten the screws. = 7 Nm 358 736-69 Fig. 76: Replacing the gear motor, motor mounting (MA) = M Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 95: Changing The Glide Profi Les, Previous And New Section Profi Le

    A: SP 2/C-100, 16x6070 mm: 3 842 532 609 B: SP 2/C-100, 12x6070 mm: 3 842 564 310 Fig. 77: Differences between previous and new section profi les: St 2/C 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 96 A: SP 2/R-100, 16x6070 mm: 3 842 529 931 B: SP 2/R-100, 12x6070 mm: 3 842 564 309 Fig. 79: Differences between previous and new section profi les: St 2/R Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...
  • Page 97 A: ST 2/R-V, 12x6070 mm: 3 842 536 792 B: ST 2/R-V, 12x6070 mm: 3 842 564 313 Fig. 81: Differences between previous and new section profi les: St 2/R-V 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 98: Changing The Glide Profi Les: Ku 2/O

    UM 2/C-60 see chapter "Changing the conveyor chain". KU 2/O-... ST 2/C-... 358 736-67 Fig. 82: Changing the glide profi les: KU 2/O-…, SE 2/C-…, previous section profi le Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 99: Changing The Glide Profi Les: Se 2/R

    Install the return head. Install the chain, see chapter "Changing the conveyor chain". ST 2/R-100 ST 358 736-107 Fig. 83: Changing the glide profi les: SE 2/R-…, previous section profi le 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 100: Changing The Glide Profi Les: Se 2

    ST 2/R-H = 25 Nm ST 2/C-H ST 2/R-H ST 2/R-V ST 2/R-V 358 736-106 Fig. 84: Changing the glide profi les: SE 2/C-H, previous section profi le Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 101: Changing The Glide Profi Le From Above: Se 2/C

    Changing the glide profi le from above: SE 2/C-…, new section profi le (1/2) section profi le of grease, dirt and other impurities. Dirt in the slots (Y) prevents the assembly of the glide profi les in the correct position. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 102 "Changing the conveyor chain"../C-H .../C .../C-H .../C .../C 563 833-82 Fig. 86: Changing the glide profi le from above: SE 2/C-…, new section profi le (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 103: Changing The Glide Profi Le From Above: Se 2/R

    (X) of the section profi le of grease, dirt and other impurities. Dirt in the slots (Y) prevents the assembly of the glide profi les in the correct position. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 104 "Changing the conveyor chain"../R-H .../R-V .../R .../R-V .../R-H 563 833-77 Fig. 88: Changing the glide profi le from above: SE 2/R-…, new section profi le (2/2) Bosch Rexroth AG, MIT: SE 2/C-…, SE 2/R-…, 3 842 358 737/2022-08...

  • Page 105: Spare Parts

    • For conveyor units with mounted motor and/or mounted lubrication unit: Support the conveyor unit so that the motor or lubrication unit are not overloaded. 13 Disposal • The materials used are environmentally friendly. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...

  • Page 106: Upgrading And Modifi Cation

    14 Upgrading and modifi cation • Do not modify the product. • The Bosch Rexroth warranty only applies to the confi guration as delivered, and to approved upgrades. The manufacturer will not accept any warranty claims for systems with unapproved modifi cations or upgrades.

  • Page 107: Technical Data

    fl uid. • Avoid prolonged contact with highly reactive acidic or alkaline materials. 3 842 358 737/2022-08, MIT: SE 2/C-…, SE 2/R-…, Bosch Rexroth AG...
  • Page 108 Bosch Rexroth AG Postfach 30 02 07 70442 Stuttgart Germany Fax +49 711 811–7777 info@boschrexroth.de www.boschrexroth.com Subject to change 3 842 358 737/2022-08...

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