Tally Dascom 7010 Series Maintenance Manual
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Tally Dascom 7010 Series Maintenance Manual

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User Guide
7010 Thermal Printer
Maintenance Manual
7010 Series
7010
7010R
7010-300

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Summary of Contents for Tally Dascom 7010 Series

  • Page 1 User Guide 7010 Thermal Printer Maintenance Manual 7010 Series 7010 7010R 7010-300...
  • Page 2 Copyright © 2010 by DASCOM Europe GmbH...
  • Page 3 HAPTER PECIFICATIONS HAPTER PERATING RINCIPLES HAPTER ISASSEMBLY AND AINTENANCE HAPTER ROUBLESHOOTING HAPTER ARTS ISTS HAPTER IRCUIT IAGRAMS PPENDICES...
  • Page 4 Safety Precautions To prevent personal injury or property damage, the following shall be strictly observed. The degree of possible injury and damage due to incorrect use/maintenance or improperly following instructions is described below. Indicates a situation which, if not observed and handled properly, could Warning result in death or serious injury.

  • Page 5: Chapter 1 Specifications

    HAPTER PECIFICATIONS...

  • Page 6: Table Of Contents

    Chapter 1 Specifications Table of Contents 1-1. General Specifications...................... 1-3 1-2. Printable Area ........................1-9 1-3. Printing Position Accuracy ....................1-10 1-4. Adjustable Sensors/Front Fixed Sensor................1-11...

  • Page 7: General Specifications

    1-1. General Specifications 1-1. General Specifications Printing Printing method Thermal transfer/Direct thermal Resolution Main scanning line density: 203 dots/inch (8 dots/mm) (7010/7010R) 300 dots/inch (11.8 dots/mm) (7010-300) Sub-scanning line density: 203 dots/inch (8 dots/mm) (7010/7010R) 300 dots/inch (11.8 dots/mm) (7010-300) Head 864 dots (printable dots: 832 dots) (7010/7010R) Head 1275 dots (printable dots: 1240 dots) (7010-300) Max.
  • Page 8 1-1. General Specifications Min. label pitch* 6.35 mm 0.25" Max. media thickness 0.254 mm 0.01" Max. media length 812.8 mm 32" Min. media length 6.35 mm 0.25" Min. media thickness 0.0635 mm 0.0025" Media (continued) On-board roll media Max. outside diameter: diameter 203 mm 8"...
  • Page 9 1-1. General Specifications Bar code (continued) ® For Zebra emulation* One-dimension • Code 11 • Interleaved 2 of 5 • Code 39 • EAN-8 • UPC-E • Code 93 • Code 128 • EAN-13 • Industrial 2 of 5 • Standard 2 of 5 • ANSI CODABAR • LOGMARS • MSI • Plessey •...
  • Page 10 1-1. General Specifications Symbol set PC866U Ukraina, PC Cyrillic, ISO 60 Danish/Norwegian, DeskTop, ISO 8859/1 Latin 1, ISO 8859/2 Latin 2, ISO 8859/9 Latin 5, ISO 8859/10 Latin 6, ISO 8859/7 Latin/Greek, ISO 8859/15 Latin 9, ISO 8859/5 Latin/Cyrillic, ISO 69: French, ISO 21: German, ISO 15: Italian, Legal, Math-8, Macintosh, Math, PC-858 Multilingual, Microsoft Publishing, PC-8, Code Page 437, PC-8 D/N, Code Page 437N, PC-852 Latin 2, PC-851 Latin/Greek, PC-862 Latin/Hebrew, Pi...
  • Page 11 1-1. General Specifications Indications and switches 128 X 64 dots, STN graphic type POWER, ERROR Buzzer Alarms, errors, etc. Operating panel keys PAUSE, FEED, STOP, MENU Head-up detection Detects head open. sensor Power switch Turns power on and off. Acoustic noise 55 dB (by EN ISO7779) Power supply (standards) 100-240V (-10%+6%), 3.5-1.5A, 50/60Hz...
  • Page 12 1-1. General Specifications Others Environment Operating temperature conditions: Operating temp. 0 to 40 ° C, humidity 30 to 80%, condensation free (Conditions: ventilation, and natural convection) Storage temperature conditions Temp. -20 to 60 ° C, humidity 5 to 85% (Conditions: ventilation, and natural convection) 35 40 Temperature °C Temperature °C...

  • Page 13: Printable Area

    1-2. Printable Area 1-2. Printable Area The printable area of the printer is as follows: When media is set to the printer, it must be aligned with the media guide at the left of the printing mechanism. Though the available maximum media width is 118 mm (4.65"), there are unprintable areas on both sides: 2.5 mm (0.10") width is on the left side and 11.5 mm (0.45") (for 7010/ 7010R)/10.5 mm (0.41”) (for 7010-300) width on the right side.

  • Page 14: Printing Position Accuracy

    1-3. Printing Position Accuracy 1-3. Printing Position Accuracy By default, the printing start position is 2.5 mm (0.10") from the left end of the media and 1 mm (0.04") backward the leading edge of the label, U-shaped notch, or black mark. 2.5 mm (0.10") is the necessary value to avoid printing in the unprintable area as mentioned in 1-2 "Printable Area".

  • Page 15: Adjustable Sensors/Front Fixed Sensor

    1-4. Adjustable Sensors/Front Fixed Sensor 1-4. Adjustable Sensors/Front Fixed Sensor There are two types of media sensors (adjustable sensor located on the rear side of the printer and front fixed sensor located on the front left) that detect a label or tag position. They are selectable with the Sensor Select menu (“Rear Adj sensor”...
  • Page 16 1-4. Adjustable Sensors/Front Fixed Sensor Front fixed sensor: It is basically the same as the adjustable sensor except that the front fixed sensor is not adjustable. : Upper sensor (LED) Media guide Center : Lower sensor (Phototransistor) : Lower sensor (LED) 6.5 mm (0.2559") Media Printable area...
  • Page 17 HAPTER PERATING RINCIPLES...
  • Page 18 Chapter 2 Operating Principles Table of Contents 2-1. Operation of Each Mechanism ..................2-4 2-1-1. Locations of Main Electrical Parts................ 2-4 7010/7010-300/7010 (Printer Part) ............. 2-4 7010 (Rewinder Part) .................. 2-6 2-1-2. Media Feed Mechanism..................2-7 2-1-3. Label/Tag Position Detection Mechanism............2-8 2-1-4.
  • Page 19 PF motor driver ................... 2-32 Head driver....................2-33 Rewinder motor driver (7010R only)............2-35 2-3. Operation Panel........................ 2-37 2-3-1. External view ......................2-37 Keys......................2-37 LEDs......................2-37 LCD (Liquid Crystal Display)............... 2-37 2-3-2. Menu setup mode ....................2-38 2-3-3. Test mode ......................2-38 Self print mode ....................

  • Page 20: Operation Of Each Mechanism

    2-1. Operation of Each Mechanism 2-1. Operation of Each Mechanism This printer is a thermal transfer barcode & label printer comprised of the following mechanisms: media feed, label/tag detection, cover open detection, print head up/down detection, head balance adjustment, media thickness adjustment, and others. This section describes the operation of each of these mechanisms.
  • Page 21 2-1. Operation of Each Mechanism Part name Description Front Fixed Sensor Consists of the transparent sensor and the reflective sensor. The function is the same as for adjustable sensor except that this sensor is fixed and does not move. SA, Cover Open Sens This sensor is a photo interrupter to detect the top cover open (Top Cover Open Sensor) status.

  • Page 22: 7010 (Rewinder Part)

    2-1. Operation of Each Mechanism (2) 7010R (Rewinder Part) The following figure shows the locations of main electrical parts for 7010R (Rewinder part). SA, Peeler Sensor SA, Rewinder Motor SA, Rewinder PCB SA, Interlock SW <7010 (Rewinder Part)> Part name Description SA, Peel Sensor This sensor is a photo reflector to detect the presence of peeled...

  • Page 23: Media Feed Mechanism

    2-1. Operation of Each Mechanism 2-1-2. Media Feed Mechanism The major components of the media feed mechanism are: (a) Unit, Motor (d) Motor Drive Belt (b) SA1, Drive Shaft (e) Platen Drive Belt (c) Unit, Roller Platen (f) Tension Plate block By setting the head block to the down position, the Unit, Head pushes media against the platen.

  • Page 24: Label/Tag Position Detection Mechanism

    2-1. Operation of Each Mechanism 2-1-3. Label/Tag Position Detection Mechanism The major components of the label/tag position detection mechanism are: (a) Adjustable Sensor (consisting of transparent sensor and reflective sensor) (b) Front Fixed Sensor (consisting of transparent sensor and reflective sensor) By default, the Sensor Select menu is set to “Rear Adj Sensor”, and the adjustable sensor is selected.
  • Page 25 2-1. Operation of Each Mechanism Detecting labels: (Media Sensor menu: “See Through”) For detecting label on the liner, both reflective sensor and transparent sensor are used. Label paper passes through between both sensors. The light emitted from the LED of the transparent sensor passes through the media and reaches the phototransistor of the reflective sensor.

  • Page 26: Top Cover Open Detection Mechanism

    2-1. Operation of Each Mechanism 2-1-4. Top Cover Open Detection Mechanism The component of the top cover detection mechanism is as follows: (a) SA, Cover Open Sens The top cover open detection mechanism detects the open/close status of the top cover. When the top cover is closed, the claw of top cover engages with the SA, Cover Open Sens (photo interrupter).

  • Page 27: Print Head Up/Down Detection Mechanism

    2-1. Operation of Each Mechanism 2-1-5. Print Head Up/Down Detection Mechanism The component of the print head up/down detection mechanism is as follows: (a) SA, Head Up SW The print head up/down detection mechanism detects the up (open)/down (close) status of the head block.

  • Page 28: Head Balance Adjustment Mechanism

    2-1. Operation of Each Mechanism 2-1-6. Head Balance Adjustment Mechanism The major components of the head balance adjustment mechanism are: (a) Adjust Screw (Media width adjustment knob) (b) Slider (c) Head Spring L/R The head balance adjustment mechanism is used to eliminate uneven printing density on the left and right sides of media.

  • Page 29: Media Thickness Adjustment Mechanism

    2-1. Operation of Each Mechanism When wide media is used (need to give strong pressure on the right side): The same principle applies to wide media. However, in this case, since the media is wide, the Slider should be moved toward the right (or the Adjust Screw should be turned clockwise) to get stronger pressure by the Head Spring R.

  • Page 30: Rewinder Cover Open Detection Mechanism (7010R Only)

    2-1. Operation of Each Mechanism For thick media (tag paper): For thick media, normally, the media thickness adjustment screw will be turned further clockwise 2 to 4 turns from the center line of the media thickness check window. When the media thickness adjustment screw is turned clockwise further from the center position, the right end of the Head Plate is lowered and the thermal element parts slightly moves to the left.

  • Page 31: Rewinding Mechanism (7010R Only)

    2-1. Operation of Each Mechanism 2-1-9. Rewinding Mechanism (7010R only) The components of the rewinding mechanism are as follows: (a) SA, Rewinder Motor (c) Measure Flap Plate (b) SA, Rewinder Flange (e) SA, Rewinder PCB As the rewinder motor turns, the SA, Rewinder Flange turns to wind up the liner. The Measure Flap Plate is pushed by the wound liner and turns backward and passes the form sensor (photo interrupters PS501/PS502) on the SA, Rewinder PCB.

  • Page 32: Operation Of Control Parts

    2-2. Operation of Control Parts 2-2. Operation of Control Parts 2-2-1. Configuration of Printer The following shows major configuration blocks. (7010/7010-300) (7010R) Rewinder Unit (Option) Auto Cutter Unit Cutter Motor SA, Rewinder Motor Rewinder Cover Encode Sensor Cutter Position Cutter PCB Open Sensor Rewinder Motor Sensor...

  • Page 33: Ac Inlet & Power Switch/Filter & Power Supply Section

    2-2. Operation of Control Parts Major functions of individual components are described below: (1) AC Inlet & Power Switch/Filter & Power Supply section Consists of a fuse, a filter circuit to eliminate external electric noise, and a switching type regulator to transform an AC input to +5V DC and +24V DC outputs required to drive the printer.

  • Page 34: Operation Panel

    2-2. Operation of Control Parts (3) Operation panel This is a panel used to indicate the operating status of the printer and to set specifications. It consists of 4 keys, 2 LEDs and 1 LCD. (4) Thermal print head The thermal print head has the following thermal elements. It also has the print head driver circuit.

  • Page 35: Motors

    2-2. Operation of Control Parts (6) Motors PF motor is used. It is a stepping motor to feed media. Ribbon will be fed with the media through developed friction force. Rewinder motor is used (7010R only). It is a DC motor to turn the rewinder flange for winding up liner.

  • Page 36: Memory Map

    2-2. Operation of Control Parts 2-2-2. Memory Map 0000000 Command RAM (Built-in CPU) 001FFFF 0100000 Boot Loader (1) 0103FFF 0104000 Setting Information (User Settings) 0105FFF 0106000 Setting Information (Factory-set Settings) 0107FFF 0108000 Boot Loader (2) 010FFFF Flash ROM 0110000 4M bytes Firmware (Datamax) 027FFFF 0280000...

  • Page 37: Sensors

    2-2. Operation of Control Parts 2-2-3. Sensors (1) Top cover open sensor The top cover open sensor is used to detect the open/close status of the top cover. This sensor uses a photo interrupter. J403 J401 Cover Open Sensor +3.3V R406 U1 CPU R190...

  • Page 38: Head Up Sensor

    2-2. Operation of Control Parts (2) Head up sensor The head up sensor (SA, Head Up SW) is used to detect the head position (up or down). This sensor uses a mechanical micro switch. When the head block is closed (in the down position), the head block pushes the micro switch lever and the micro switch turns ON.

  • Page 39: Adjustable Sensor

    2-2. Operation of Control Parts (3) Adjustable Sensor The adjustable sensor consists of the transparent sensor (upper sensor) and the reflective sensor (lower sensor), and media passes between these sensors. The transparent sensor and reflective sensor are used to detect the label stuck on liner and the U-shaped notch on tag.
  • Page 40 2-2. Operation of Control Parts Thus, the phototransistor conducts and the voltage corresponding to the amount of light received is applied to the analog input (pin 6 (SENSMOVE)) of U1 (CPU) via OP amp. U20B. The CPU senses this voltage and judges that the light is passing through media, namely, the liner part without label is now passing through the sensors.

  • Page 41: Front Fixed Sensor

    2-2. Operation of Control Parts (4) Front Fixed Sensor The principle of the front fixed sensor is the same as that of the adjustable sensor. To use the front fixed sensor, you need to change the Sensor Select menu from “Rear Adj sensor”...

  • Page 42: Head Temperature Sensor

    2-2. Operation of Control Parts (5) Head temperature sensor The head temperature sensor is used to detect the temperature of the thermal head (Unit, Head). This sensor is a thermistor incorporated in the thermal head. Since the resistance of the thermistor changes according to the temperature change, the voltage at pin 7 (HDTMP) of U1 (CPU) changes accordingly.

  • Page 43: Pf Motor Temperature Sensor

    2-2. Operation of Control Parts (6) PF motor temperature sensor The PF motor temperature sensor is used to detect the temperature of the PF Motor. This sensor is a thermistor bonded to the PF Motor. Since the resistance of the thermistor changes according to the temperature change, the voltage at pin 8 (MOTTMP) of U1 (CPU) changes accordingly.

  • Page 44: Ribbon Encoder

    2-2. Operation of Control Parts (7) Ribbon encoder The ribbon encoder is a photo interrupter to detect ribbon running and ribbon end, and is incorporated in the ribbon unit (Unit, Frame Ribbon L). A bladed wheel is mounted on the supply reel of the ribbon unit.

  • Page 45: Rewinder Cover Open Sensor (7010R Only)

    2-2. Operation of Control Parts (8) Rewinder cover open sensor (7010R only) The rewinder cover open sensor is used to detect the open/close status of the rewinder cover. This sensor uses a mechanical switch. Rewinder Cover Open Sensor J504 J702 +3.3V J502 J701...

  • Page 46: Rewinder Motor Temperature Sensor (7010R Only)

    2-2. Operation of Control Parts (9) Rewinder motor temperature sensor (7010R only) The Rewinder motor temperature sensor is used to detect the temperature of the rewinder motor. This sensor is a thermistor bonded to the rewinder motor. Since the resistance of the thermistor changes according to the temperature change, the voltage at pin 11 (MTTH) of U1 (CPU) changes accordingly.

  • Page 47: Peel Sensor (7010R Only)

    2-2. Operation of Control Parts (10) Peel sensor (7010R only) The peel sensor is used to detect the peeled label at the exit of the printer. This sensor is a reflective sensor. When a peeled label exists at the exit of the printer, the light emitted from the LED of the peel senor is reflected by the label and reaches the phototransistor.

  • Page 48: Drivers

    2-2. Operation of Control Parts 2-2-4. Drivers (1) PF motor driver This is a driving circuit to drive the PF Motor (stepping motor). The following illustration shows a simplified circuit. The PF Motor is driven by the unipolar constant current chopper method. The exciting method for the motor is the 2-phase method.

  • Page 49: Head Driver

    2-2. Operation of Control Parts (2) Head driver The head driver is incorporated in the Unit, Head. During printing, pin 116 (HDVON) of U14 (Custom IC) goes to "High", and Q2 and Q1 turn ON. Thus +24V is supplied to the thermal head (Unit, Head). The print data is sent from U14 (Custom IC) to the head driver in the thermal head.
  • Page 50 2-2. Operation of Control Parts Thermal resistance check: When the printer is turned ON, the thermal resistance check is conducted. If any fault is found, the ERROR LED blinks and the LCD displays “Alarm Head Check” on the operation panel. During the thermal resistance check, pin 117 (HCVON) of U14 (Custom IC) goes to "High", and Q29 and Q3 turn ON.

  • Page 51: Rewinder Motor Driver (7010R Only)

    2-2. Operation of Control Parts (3) Rewinder motor driver (7010R only) This is a driving circuit to drive the rewinder motor (DC motor). The following illustration shows a simplified circuit. Rewinder motor ON/OFF status is controlled by DCMTR1 and DCMTR0 signals sent from pins 35 and 40 of U1 (CPU).
  • Page 52 2-2. Operation of Control Parts The outputs of PS501 and PS502 are fed to pins 84 (HPSENS0) and 85(HPSENS1) of U14 (Custom IC). When the Measure Flap Plate engages PS501/PS502, the light emitted from the LED is blocked by the plate and PS501/PS502 turns ON and pin 84/85 becomes “High”. When Full state (PS501: OFF, PS502:OFF) is detected, rewinding operation stops, and the ERROR LED blinks and the LCD displays “Error Rewinder Full”...

  • Page 53: Operation Panel

    2-3. Operation Panel 2-3. Operation Panel Operation panel is located on the left/front side of the printer. Operation panel consists of 4 keys, 2 LEDs and 1 LCD. On Line On Line Ready Ready Rewind POWER ERROR POWER ERROR FEED FEED PAUSE STOP...

  • Page 54: Menu Setup Mode

    2-3. Operation Panel 2-3-2. Menu setup mode You can set the menu according to your requirements. To enter menu setup mode, press the [MENU] key while “On Line Ready” is displayed on the LCD. For details, refer to the User’s Manual. 2-3-3.

  • Page 55: Hex Dump Mode

    2-3. Operation Panel (2) Hex dump mode You can print the data in the receive buffer in the hexadecimal form. For label: 1. While pressing and holding the [STOP] key, turn on the power. 2. Wait until the POWER LED turns on and the LCD indicates “Hex Dump Mode” “Label Media”, and then release the [STOP] key.

  • Page 56: Menu List Print Mode

    2-3. Operation Panel (3) Menu list print mode You can print the list of machine information and current menu settings. 1. While pressing and holding the [MENU] key, turn on the power. The POWER LED turns on and the LCD indicates “Print Settings”, and then automatically print starts.

  • Page 57: Factory/Service Mode

    2-3. Operation Panel 2-3-4. Factory/Service mode Factory mode and Service mode are available for maintenance work, Factory mode: You can change the factory-set items such as logical shift of the sensor or head. Service mode: You can perform checks such as head check and service counter value that shows the media length printed.
  • Page 58 2-3. Operation Panel The following diagram shows the menu transition in Factory/Service mode. While pressing the [MENU], [FEED] and [STOP] keys, turn on the printer. Submenu Submenu Main menu (Service mode) (Factory mode) Sens Vol Adj Factory Setup Head Check Init Fix-Thru Service Mode Page Setup...

  • Page 59: How To Print The Factory Mode Settings Menus

    2-3. Operation Panel (2) How to print the Factory Mode Settings menus You can print the current factory mode setting values in the following two ways. Method 1: While pressing and holding all keys ([MENU], [FEED], [STOP] and [PAUSE]), turn on the power.
  • Page 60 2-3. Operation Panel [Print sample] Machine Information Model Number : 7010 Boot Version : **** ROM Version : ******** ROM Date(DD//MM//YY) : XX/XX/XX ROMCheck Sum : **** Head Check : OK Print Counter : 0002.234 km Service Counter : 0002.234 km Sensor Monitor : 1.50 V Option Interface...
  • Page 61 2-3. Operation Panel [System Setup Menu] Sensor Level : 1.7 V Paper End Level : 2.80 V Error Reporting : On Printing Cover Open Sensor : Off Buzzer Select : On Metric/Inch : Inch Max Media Length : 10.00 inch Setting Lock : Off Keyboard Lock...

  • Page 62: How To Change The Settings In Factory Mode

    2-3. Operation Panel (3) How to change the settings in Factory mode Caution - In Factory mode, DO NOT change the factory-set values unless you need to change them, since there are essential items related to printing accuracy, etc. - Do not turn OFF the power of the printer until you finish the adjustment. If it is turned OFF, you need to repeat the adjustment from the beginning.
  • Page 63 2-3. Operation Panel Submenu Name Adjustable Value [Factory Mode Settings Description (Default Value) Menu name] Fix-Thru Pos -256 to +256 dot Electrically shifts the position of transparent [Fix Through Sensor Pos.] (+000 dot) sensor (fixed type) back and forth. (-32 to +32 mm, -1.26 to +1.26”) Fix-Refl Pos -256 to +256 dot Electrically shifts the position of reflective sensor...
  • Page 64 2-3. Operation Panel Submenu Name Adjustable Value [Factory Mode Settings Description (Default Value) Menu name] Fix-Thru Level 0.01 to 3.30V Performs sensitivity adjustment of the front fixed [Fix Through Cal Level] (2.30 V) sensor for Media Sensor menu “See Through”. The amount of light received is set to “2.30V”.

  • Page 65: Setting Submenu In Factory Mode

    2-3. Operation Panel (3-2) Setting submenu in Factory mode In Factory mode, there are 2 types of submenus. • Value setting type • Option selection type Procedure: 1. Enter Factory/Service mode by turning on the power while pressing and holding the [MENU], [FEED] and [STOP] keys.

  • Page 66: How To Operate Submenus In Service Mode

    2-3. Operation Panel (4) How to operate submenus in Service mode (4-1) Submenu table in Service mode The following table shows the submenus of “Service Mode” main menu. Submenu Name Value Description Head Check Checks the number of defective thermal elements and displays it.

  • Page 67: Submenu Operation In Service Mode

    2-3. Operation Panel (4-2) Submenu operation in Service mode The submenu operation procedures in Service mode are explained here. The submenus other than “Service Counter” and the “Service Counter” submenu are separately explained. Operation procedure for submenus other than “Service Counter”: 1.
  • Page 68 2-3. Operation Panel 9. To check other submenu, repeat from Step 3. Otherwise, turn off the power to terminate Factory/Service mode. Operation procedure for “Service Counter” submenu: 1. Enter Factory/Service mode by turning on the power while pressing and holding the [MENU], [FEED] and [STOP] keys.

  • Page 69: Interface

    2-4. Interface 2-4. Interface 2-4-1. Serial Interface (1) Specifications System Start/stop asynchronous full duplex communication Signal level RS-232C Baud rate 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps Data length 7 bits, 8 bits Stop bit 1 bit, 2 bits Parity Odd, even, none Connector...

  • Page 70: Protocol

    2-4. Interface (3) Protocol XON/XOFF system: Controlled with the data transmission request signal X-ON (11H) code and the data transmission stop request signal X-OFF (13H) code. The conditions for the X-ON code output are as follows: • When the printer is turned from off-line to on-line. •...

  • Page 71: Parallel Interface

    2-4. Interface 2-4-2. Parallel Interface (1) Specifications Transmission system 8-bit parallel data Receive buffer size 16K bytes Transmission modes Compatible mode It is an asynchronous forward channel mode to send the byte width data from the host to the printer. The interface line of the data is operated in accordance with signal line definitions of Centronics.

  • Page 72: Parallel Port Status Signals When An Error Occurs

    2-4. Interface (3) Parallel port status signals when an error occurs The following table shows the status signal change when an error occurs. Error Compatible mode L → H Paper end Busy: L → H PError: H → L Select: H →...
  • Page 73 2-4. Interface [While receiving data] Data0~7 Strobe BUSY 0.5µs 0.5µs 0.5µs Note: BUSY goes “High” at the falling edge of Strobe, and data is latched at the leading edge of Strobe. [While receiving PRIME signal] 10~15µsec or more PRIME BUSY Fault SELECT Note:...

  • Page 74: Usb Interface

    2-4. Interface [Timing relationship between BUSY and ACK] Center BUSY About 2 µsec 2-4-3. USB Interface (1) Specifications Standards Complies with Universal Serial Bus Specification Transmission speed Compatible with 12Mbps (full speed) transmission Receive buffer 16K bytes Connector DUSB DUSB-BRA42-T11 (DDK) (2) Signal line and pin arrangement Pin No.
  • Page 75 HAPTER ISASSEMBLY AND AINTENANCE...
  • Page 76 Chapter 3 Disassembly and Maintenance Table of Contents 3-1. Maintenance Precautions ....................4 3-2. Cleaning..........................5 3-3. Lubrication/Adhesive Agent ....................5 3-3-1. Lubrication......................5 3-3-2. Adhesive Agen ..................... 5 3-4. Maintenance Tools List ..................... 6 3-5. Disassembly, Reassembly and Lubrication..............7 3-5-1.
  • Page 77 (7-2) Damper Roller (3 pcs.) of the Rewinder Cover block......40 (7-3) Damper Roller (4 pcs.) of the Rewinder Mechanism block....40 (7-4) Peel Roll on the Printer part ............... 40 Removing SA, Rewinder PCB ..............40 Notes on assembling the springs..............41 3-6.

  • Page 78: Maintenance Precautions

    3-1. Maintenance Precautions 3-1. Maintenance Precautions Warning - Before starting disassembly/reassembly or mechanical adjustment, be sure to disconnect the power cord from the power source. - Do not replace a fuse with the power switch turned on. - When replacing a fuse, use the same rating and type since it is provided to prevent fire and damage to the Unit, Power Supply.

  • Page 79: Cleaning

    3-2. Cleaning, 3-3. Lubrication 3-2. Cleaning Cleaning spots are listed below. Cleaning Position Description Cabinet Wipe soiled parts of the printer with a clean dry cloth. Remove bits of media, etc., using tweezers. Note: When cleaning, be careful not to scratch the equipment or to bend parts, etc.

  • Page 80: Maintenance Tools List

    3-4. Maintenance Tools List 3-4. Maintenance Tools List Maintenance tools shown below are needed when replacing the maintenance parts such as the SA, Main PCB and Unit, Motor. Maintenance Tools List Name Q'ty Description Remarks Phillips Screwdriver For 3~4 mm screws PX Type (for print head (Length 200 mm) scew)

  • Page 81: Disassembly, Reassembly And Lubrication

    3-5. Disassembly, Reassembly and Lubrication 3-5. Disassembly, Reassembly and Lubrication [Disassembly Flow] 7010, 7010-300, 7010R (Printer Part) Unit, Head See 3-5-1. Unit, Roller Platen See 3-5-2. SA, Ope-pane PCB and SA, Cover Open Sens See 3-5-3. SA1, Top Cover See 3-5-7. See 3-5-4.
  • Page 82 3-5. Disassembly, Reassembly and Lubrication [How to refer to the exploded diagram in Chapter 5 “Parts List”] This section explains how to disassemble, reassemble and lubricate. However, for disassembly procedures, illustrations are not fully provided. For parts that are not illustrated here, the parts location Nos.

  • Page 83: Unit, Head

    3-5. Disassembly, Reassembly and Lubrication 3-5-1. Unit, Head Caution - Carefully handle the Unit, Head when disassembling and reassembling so as not to damage the thermal elements of the Unit, Head. Especially, avoid contacting the thermal elements with the metal part, etc. The Unit, Head can be removed easily without detaching any other parts.

  • Page 84: Unit, Roller Platen

    3-5. Disassembly, Reassembly and Lubrication 3-5-2. Unit, Roller Platen The Unit, Roller Platen can be removed easily with the following procedure. 1. Open the top cover. 2. Open the head block by pushing the head open lever. 3. Open the sensor arm block by pushing the sensor arm open lever. 4.

  • Page 85: Sa, Ope-Pane Pcb And Sa, Cover Open Sens

    3-5. Disassembly, Reassembly and Lubrication 3-5-3. SA, Ope-pane PCB and SA, Cover Open Sens 1. Open the top cover. 2. Remove 1 screw (PH, M3x12) and detach the Top Cover Guide. 3. Remove 2 screws (PH (SW+PW), M3x5) (1 screw for new type) and detach the Ope-pane block frontward.

  • Page 86: Unit, Power Supply

    3-5. Disassembly, Reassembly and Lubrication 3-5-4. Unit, Power Supply 1. Open the top cover and remove 4 screws (1BH, M3x5), then detach the Top Cover block. 2. Open the head block by pushing the head open lever. 3. Open the sensor arm block by pushing the sensor arm open lever. 4.
  • Page 87 3-5. Disassembly, Reassembly and Lubrication Notes on reassembling: • When connecting connectors to the Unit, Power Supply, be sure to insert them securely. • Pass the wires into the cable clamp as they were. • When fastening the earth wire of the Unit, Power Supply to the chassis with the screw (5) and the toothed lock washer (5), be sure to check the earth wire of the AC outlet runs as follows.

  • Page 88: Sa, Main Pcb And Unit, Centro Pcb

    3-5. Disassembly, Reassembly and Lubrication 3-5-5. SA, Main PCB and Unit, Centro PCB The following 2 steps are explained here. Disconnecting all connectors from the SA, Main PCB Removing SA, Main PCB and Unit, Centro PCB (1) Disconnecting all connectors from the SA, Main PCB 1.

  • Page 89: Removing Sa, Main Pcb And Unit, Centro Pcb

    3-5. Disassembly, Reassembly and Lubrication 6. Disconnect all connectors from the SA, Main PCB. J15 and J16: Release the lock before pulling out. Ribbon Encoder (Ribbon Running Sensor/Ribbon End Sensor) SA, Head Up SW (Head Up Sensor) Adjustable Sensor (Transparent sensor) Front Fixed Sensor (Transparent sensor) SA, Main PCB...

  • Page 90: Sa, Fan

    3-5. Disassembly, Reassembly and Lubrication 3-5-6. SA, Fan 1. Disconnect J12 (for SA, Fan) from the SA, Main PCB. Refer to “3-5-5. SA, Main PCB and Unit, Centro PCB” - “(1) Disconnecting all connectors from the SA, Main PCB”. 2. Remove the Power Plate [1-14] (together with Unit, Power Supply). Refer to “3-5-4.

  • Page 91: Unit, Mechanism

    3-5. Disassembly, Reassembly and Lubrication 3-5-8. Unit, Mechanism 1. Open the top cover. 2. Disconnect all connectors except J11 (Power Supply Unit cable) and J12 (Fan SA cable) from the SA, Main PCB. Refer to “3-5-5. SA, Main PCB and Unit, Centro PCB” - “(1) Disconnecting all connectors from the SA, Main PCB”.
  • Page 92 3-5. Disassembly, Reassembly and Lubrication Notes on reassembling: • Fit the holes in the chassis of the Unit, Mechanism to the protrusions of the SA, Case L to securely seat the Unit, Mechanism onto the SA, Case L. • Securely fasten the earth wire with the screw (8PH (SW+PW), M3x5). •...

  • Page 93: Each Unit On The Unit, Mechanism

    3-5. Disassembly, Reassembly and Lubrication 3-5-9. Each Unit on the Unit, Mechanism The following shows the procedures how to disassemble each unit from the Unit, Mechanism. Refer to the Drawing No. 2 “Unit, Mechanism” in Chapter 5 “Parts List”. 1. Remove the Unit, Mechanism. Refer to “3-5-8.
  • Page 94 3-5. Disassembly, Reassembly and Lubrication 9. Remove the Unit, Frame [2-18]. 1) Detach the Power Protect Sheet 2 [2-13] and Main Cable Clamp [2-21] from the Unit, Frame [2-18]. For disassembling parts of the Unit, Frame [2-18], refer to “3-5-17. Disassembling the Unit, Frame”.

  • Page 95: Sa, Base Guide Open

    3-5. Disassembly, Reassembly and Lubrication 3-5-10. SA, Base Guide Open (1) Removing the SA, Base Guide Open Note: The SA, Base Guide Open can be removed without removing the Unit, Mechanism. 1. Open the top cover. 2. Open the head block by pushing the head open lever. 3.

  • Page 96: Unit, Sensor Adjust

    3-5. Disassembly, Reassembly and Lubrication 3-5-11. Unit, Sensor Adjust (1) Removing the Unit, Sensor Adjust Note: The Unit, Sensor Adjust can be removed without removing the Unit, Mechanism. 1. Open the top cover. 2. Disconnect the connectors J7 and J22 from the SA, Main PCB. Refer to “3-5-5.

  • Page 97: Disassembling The Unit, Sensor Adjust

    3-5. Disassembly, Reassembly and Lubrication (2) Disassembling the Unit, Sensor Adjust 1. Remove the SA, Sensor U (Adjustable type) [8-9] and Screw Sensor U Shaft [8-5]. 1) Shift the Sensor Adjust Cover [8-2] to the right and remove it upwardly. Peel off the Open Guide Seal [8-1] from the Sensor Adjust Cover [8-2].
  • Page 98 3-5. Disassembly, Reassembly and Lubrication 5. Remove the SA, Open Guide U [8-11]. 1) Pull out Sensor Adjust Knob [8-20], disengage 1 E-ring (E-Ring, 3) [8-26], and remove the Adjust Sensor Bushing 3 [8-18] and Guide Sensor Up Spring [8-17] from the Sensor Adjust Shaft [8-16].

  • Page 99: Unit, Frame Ribbon L

    3-5. Disassembly, Reassembly and Lubrication 3-5-12. Unit, Frame Ribbon L 1. Remove the Unit, Mechanism. Refer to “3-5-8. Unit, Mechanism”. 2. Remove 1 screw (1PH, M3x6) and detach the Ribbon Cover from the Frame Ribbon L block. 3. Open the head block by pushing the head open lever and remove 1 screws (2PH (SW+PW), M3x5).
  • Page 100 3-5. Disassembly, Reassembly and Lubrication Notes on reassembling: When reassembling the Unit, Frame Ribbon L, follow the next steps. 1. While pushing down the Ribbon Guide Roller C, insert the shaft “B” of the Frame Ribbon L block into the hole “C” of the Unit, Frame Rear. (Frame Ribbon L Block) Unit, Frame Rear Ribbon Guide Roller C...
  • Page 101 3-5. Disassembly, Reassembly and Lubrication 2. While tilting the Frame Ribbon L block to the left (outer ward) a little, engage the SA, Front Tension Arm with the SA, Frame Ribbon R (arrow 1). At the same time, hook the Guide Shaft FF Spring on the SA, Front Tension Arm. Be sure that both ends of the spring are correctly hooked as shown in the enlarged illustration.

  • Page 102: Disassembling The Sa, Front Tension Arm

    3-5. Disassembly, Reassembly and Lubrication 3-5-13. Disassembling the SA, Front Tension Arm To remove the SA, Front Tension Arm, refer to "3-5-12. Unit, Frame Ribbon L". 1. Release the lock of the right side Bushing (24400670) [4-4]. 2. Remove the Bushing (24400670) [4-4], Shaft Guide FM Spring [4-5], Shaft Guide FM Washer [4-6], Ribbon Guide FM Shaft [4-3] and Bushing (24400680) [4-2] from the SA, Front Tension [4-1].

  • Page 103: Disassembling The Unit, Frame U

    3-5. Disassembly, Reassembly and Lubrication 3-5-16. Disassembling the Unit, Frame U To remove the Unit, Frame U, refer to Step 8 in "3-5-9. Each Unit on the Unit, Mechanism". 1. Remove the SA, Gear Plate [3-4]. 1) Unhook the Gear Plate Spring [3-3] from the SA, Gear Plate [3-4]. 2) Disengage 3 E-rings (E-Ring, 3) [3-23] and, from the SA, Gear Plate [3-4], remove 2 Idle Gear A Sub Assemblies [3-1], 1 Idle Gear B Sub Assembly [3-2], 3 Polysliders [3-29] and 2 Polysliders 1 [3-22].

  • Page 104: Disassembling The Unit, Frame

    3-5. Disassembly, Reassembly and Lubrication 3-5-17. Disassembling the Unit, Frame To remove the Unit, Frame, refer to Step 9 in "3-5-9. Each Unit on the Unit, Mechanism" 1. Remove the SA, Sensor U (Fixed type) [9-7]. 1) Remove 1 screw (PH (SW+PW), M3x6) [9-34] and remove the SA, Sensor U (Fixed type) [9-7].
  • Page 105 3-5. Disassembly, Reassembly and Lubrication 9. Remove the Tension Pulley [9-27]. 1) Disengage the Tension Spring [9-30] from the Tension Plate block. 2) Disengage 1 E-ring (E-Ring, 3) [9-37] and pull out the Tension Plate block to the right. 3) Disengage 1 E-ring (E-Ring, 2) [9-38], pull out the Tensioner Pin [9-28], and remove the Tension Pulley [9-27] from the Tension Plate [9-29].

  • Page 106: Disassembling The Rewinder Part (7010R Only)

    3-5. Disassembly, Reassembly and Lubrication 3-5-18. Disassembling the Rewinder Part (7010R Only) Disassembly procedures for the Rewinder part of 7010R are explained here. [Parts to be lubricated] When the following parts are replaced or reassembled, apply grease (Floil G-311S). The places to be lubricated are indicated with the mark in the drawings for the Rewinder Part (the latter half) of Chapter 5 “Parts List”.

  • Page 107: Separating The Rewinder Part

    3-5. Disassembly, Reassembly and Lubrication (1) Separating the Rewinder part 1. Open the top cover. 2. Remove 1 screw (PH, M3x12) and detach the Top Cover Guide. 3. Remove 2 screws (PH (SW+PW), M3x5) and detach the SA, Ope-pane frontward. 4.
  • Page 108 3-5. Disassembly, Reassembly and Lubrication 7. Fully slide the Printer part to the rear. Then, each claw of the Rewinder part comes off the slit on the Printer part. 8. Lift the Printer part and disconnect 2 cables (J15 and J16) from the connectors (J501 and J502) of the SA, Rewinder PCB.

  • Page 109: Removing The Rewinder Mechanism Block

    3-5. Disassembly, Reassembly and Lubrication (2) Removing the Rewinder Mechanism block 1. Remove 2 screws (1PH (SW+PW), M3x5) and detach the Rewinder Front L Case upwardly. 2. Remove 1 screw (2PH (SW+PW), M3x5) and detach the Rewinder Front R Case upwardly.

  • Page 110: Removing The Rewinder Door And Sa1, Peeler

    3-5. Disassembly, Reassembly and Lubrication (3) Removing the Rewinder Door and SA1, Peeler 1. Remove the Rewinder Mechanism block referring to above “(2) Removing the Rewinder Mechanism block”. Note: To remove the Rewinder Door alone, it is not necessary to detach the Rewinder Mechanism block.

  • Page 111: Removing The Sa, Peeler Sensor/Friction Roller/Idle Rewinder Roller

    3-5. Disassembly, Reassembly and Lubrication (4) Removing the SA, Peeler Sensor/Friction Roller/Idle Rewinder Roller 1. Remove the SA1, Peeler referring to above “(3) Removing the Rewinder Door and SA1, Peeler”. 2. Remove 2 screws (1BH, M3x5) and detach the Friction Peeler Plate. Then, the edges “A”...

  • Page 112: Removing The Sa, Rewinder Motor

    3-5. Disassembly, Reassembly and Lubrication (5) Removing the SA, Rewinder Motor 1. Remove the Rewinder Mechanism block referring to “(2) Removing the Rewinder Mechanism block”. 2. Remove 2 screws (PHT (#2), M3x6) and detach the Motor Plate Guide. 3. Unhook the Rewinder Motor Spring, disengage 1 E-ring (E-Ring, 3), remove 1 screw (PH (SW+PW), M3x5), and detach the Rewinder Motor Plate Pivot.

  • Page 113: Removing The Sa, Interlock Sw

    3-5. Disassembly, Reassembly and Lubrication (6) Removing the SA, Interlock SW 1. Remove the Rewinder Mechanism block referring to “(2) Removing the Rewinder Mechanism block”. 2. Disconnect the cable of the SA, Interlock SW from the SA, Rewinder Motor. 3. Remove 2 screws (PH (PW), M2x10) and detach the Nut Plate and the SA, Interlock SW. Plate, Nut SA, Interlock SW Connector of the...

  • Page 114: Removing Rollers

    3-5. Disassembly, Reassembly and Lubrication (7) Removing Rollers Note: The parts location Nos. (e.g. [2-61]) show the ones for 7010R. Refer to the Drawing No. 2 “Unit, Rewinder” for the Rewinder Part in Chapter 5 “Parts List”. (7-1) Measure Sensor Rollers (4 pcs.) 1.

  • Page 115: Notes On Assembling The Springs

    3-5. Disassembly, Reassembly and Lubrication (9) Notes on assembling the springs Note: The parts location Nos. (e.g. [2-2]) show the ones for 7010R. Refer to the Drawing No. 2 “Unit, Rewinder” for the Rewinder Part in Chapter 5 “Parts List”. The following figure shows the places where the springs should be assembled.

  • Page 116: Adjustments

    3-6. Adjustments 3-6. Adjustments 3-6-1. Transparent/Reflective Sensor Position Adjustment When you replace one of the following parts, perform both sensor position adjustment and sensor sensitivity adjustment. • SA, Main PCB • SA, Sensor U (Fixed type) • SA, Sensor Bottom (Fixed type) •...

  • Page 117: Init Fix-Thru Sensitivity Adjustment

    3-6. Adjustments (2-1) Init Fix-Thru sensitivity adjustment Init Fix-Thru sensor is the transparent sensor (fixed type), i.e. SA, Sensor U (Fixed type). Preparation: 1. Prepare recommended media or media to be used. 2. Peel off labels from the liner. 3. Open the head block and the sensor arm, and then set the media. 4.
  • Page 118 3-6. Adjustments 7. Be sure that adjustment is successfully completed and the following screen is displayed. (The value “123” is an example.) Finished DAC 123 Exit Enter When adjustment failed: “Cannot Setup” is displayed. In this case, follow the next steps. Cannot 1) Press any key of the printer.

  • Page 119: Init Fix-Refl Sensitivity Adjustment

    3-6. Adjustments (2-2) Init Fix-Refl sensitivity adjustment Init Fix-Refl sensor is the reflective sensor (fixed type), i.e. SA, Sensor Bottom (Fixed type). Preparation: Open the head block and the sensor arm, and then set label with black mark or tag with black mark.
  • Page 120 3-6. Adjustments 6. Press the [STOP] ( ) key to execute adjustment. Adjustment starts and the following screen is display. (Media is not fed.) Now !! Executing Exit Enter 7. Be sure that adjustment is successfully completed and the following screen is displayed.

  • Page 121: Init Adj-Thru Sensitivity Adjustment

    3-6. Adjustments (2-3) Init Adj-Thru sensitivity adjustment Init Adj-Thru sensor is the transparent sensor (adjustable type), i.e. SA, Sensor U (Adjustable type). Preparation: 1. Prepare recommended media or media to be used. 2. Peel off labels from the liner. 3. Open the head block and the sensor arm, and then set the media. 4.
  • Page 122 3-6. Adjustments 7. Be sure that adjustment is successfully completed and the following screen is displayed. (The value “123” is an example.) Finished DAC 123 Exit Enter When adjustment failed: “Cannot Setup” is displayed. In this case, follow the next steps. Cannot 1) Press any key of the printer.

  • Page 123: Init Adj-Refl Sensitivity Adjustment

    3-6. Adjustments (2-4) Init Adj-Refl sensitivity adjustment Init Adj-Refl sensor is the reflective sensor (adjustable type), i.e. SA, Sensor Bottom (Adjustable type). Preparation: Open the head block and the sensor arm, and then set label with black mark or tag with black mark.
  • Page 124 3-6. Adjustments 6. Press the [STOP] ( ) key to execute adjustment. Adjustment starts and the following screen is display. (Media is not fed.) Now !! Executing Exit Enter 7. Be sure that adjustment is successfully completed and the following screen is displayed.

  • Page 125: Belt Tension Adjustment

    3-6. Adjustments 3-6-2. Belt Tension Adjustment Belt tension adjustment is necessary in the following case. When the Unit, Motor is replaced. 1. Remove the screw “B” and loosely tighten the Motor block with 2 screws “A”. 2. Push the left side of the Motor block with the tip of the spring gauge as shown in the figure. 3.

  • Page 126: Ribbon Skew Adjustment

    3-6. Adjustments 3-6-3. Ribbon Skew Adjustment This adjustment may be necessary in the following case. When the Unit, Head is replaced Normally, ribbon wrinkles can be removed by [On the left side of the Unit, Frame Ribbon L] adjusting the adjust screws of the Unit, Ribbon Frame L.

  • Page 127: Ribbon Tension Adjustment

    3-6. Adjustments Right side view of the Unit, Head Default position Lever Unit, ead Parallelism between the Head and the Head Spacer Shaft (top view) Both are in parallel state. Left Right Left Right Left Right ead Spacer Shaft ead Spacer Shaft ead Spacer Shaft 3-6-4.
  • Page 128 3-6. Adjustments Adjustment procedure: 1. Remove the SA, Ope-Pane, SA, Front Right and SA, Front Center from the main body. Refer to “3-5-8. Unit, Mechanism”. 2. Open the head block by pushing the head open lever and remove the Unit, Head. Refer to “3-5-1.
  • Page 129 3-6. Adjustments 4) Detach the “Ribbon-tension adjust ribbon (φ60mm)” once and then remove the Ribbon Tension Spring Block from the Unit, Frame Ribbon L by removing the screw “B”. After that, reset the “Ribbon-tension adjust ribbon (φ60mm)”. (Ribbon Tension Spring Block) Unit, Frame Ribbon L 5) With the spring gauge of 500gf hooked on the “Ribbon-tension adjust ribbon”, repeat above sub step 3) and be sure that the reading of the spring gauge is within 450 +/- 50gf.
  • Page 130 3-6. Adjustments 10) Hook a weight of 450g on the “Ribbon-tension spring adjust ribbon (φ80mm)”. The Front Belt Plate moves and stops at a certain position where it balances with the weight. Plate, Front Belt Ribbon-tension spring adjust ribbon (φ80mm) 450g 11) Mount the Ribbon Tension Spring Block and set the Ribbon Tension Spring so that no gap is found between the Front Belt Plate.
  • Page 131 3-6. Adjustments 12) Remove the “Ribbon-tension spring adjust ribbon (φ80mm)” and reset the “Ribbon-tension adjust ribbon (φ60mm)”. 13) Hook a spring gauge of 500gf on the “Ribbon-tension adjust ribbon (φ60mm)” and slowly pull the ribbon end downward at a constant speed (approx. 7.5cm/sec. or so). Then, check if the reading of the spring gauge in the steady state is within 450 +/- 50gf.
  • Page 132 3-6. Adjustments 5. Ribbon Tension Check/Adjustment on Supply Side: 1) Set the “Adjust screw for Supply side ribbon tension adjustment” to “STANDARD” position. 2) Set the “Ribbon-tension adjust ribbon (φ60mm)” to the supply side ribbon holder. 3) Hook a spring gauge of 500gf on the “Ribbon-tension adjust ribbon” and horizontally pull the ribbon end toward you at a constant speed (approx.
  • Page 133 HAPTER ROUBLESHOOTING...
  • Page 134 Chapter 4 Troubleshooting Table of Contents 4-1. Error Message and Corrective Actions................4-3 4-2. Troubleshooting ........................ 4-5 4-2-1. Problems in Powering Up the Printer ..............4-5 4-2-2. Media-feed Problems................... 4-6 4-2-3. Problems in Printing..................... 4-7 4-2-4. Ribbon-feed Problem ................... 4-8 4-2-5.

  • Page 135: Error Message And Corrective Actions

    4-1. Error Message and Corrective Actions 4-1. Error Message and Corrective Actions When an error occurs, the error condition will be displayed on the operation panel. The ERROR LED flashes and the LCD shows the error contents. In case of error, the printer enters off line except for the following errors. LCD: Alarm Head Hot LCD: Alarm PFMotor Hot LCD: Alarm Cutter Hot...
  • Page 136 4-1. Error Message and Corrective Actions Causes/Corrective Actions ERROR LED • Incorrect sensor adjustment against media to be used: Enter sensor adjustment mode While pressing [MENU], [FEED] and [STOP] keys, turn on the power, and then perform sensor adjustment. For details, refer to 2-3-4 “(3) How to change the settings in Factory mode”...

  • Page 137: Troubleshooting

    4-2. Troubleshooting 4-2. Troubleshooting The following tables show possible remedies for various symptoms that might occur. Symptoms are given in the left column, and the corresponding remedies in the right column. Notes: 1. When parts are replaced, refer to Chapter 3 "Disassembly and Maintenance". 2.

  • Page 138: Media-Feed Problems

    4-2. Troubleshooting 4-2-2. Media-feed Problems Symptoms Checks Remedies No media feed 1. Is the connector of the SA, PF MTR 1. Connect it firmly. Cable firmly connected to the Unit, Motor? 2. Is the connector J4 for the Unit, Motor 2.

  • Page 139: Problems In Printing

    4-2. Troubleshooting 4-2-3. Problems in Printing Symptoms Checks Remedies No print 1. Is the head block securely closed? 1. Close the head block correctly. 2. Is the thermal head over heated? 2. Wait until the thermal head gets In this case, the LCD indicates “Alarm cool.

  • Page 140: Ribbon-Feed Problem

    4-2. Troubleshooting Symptoms Checks Remedies Uneven print density 1. Head balance is improper. 1. Adjust the media width adjustment Uneven print density may appear either knob to suit to the media width on the right side or the left side. being used.

  • Page 141: Sensor Problems

    4-2. Troubleshooting Symptoms Checks Remedies Ribbon wrinkles 5. Has the Unit, Frame Ribbon L been 5. Perform the ribbon tension occur. replaced with new one? adjustment. Refer to “3-6-4. Ribbon Tension Adjustment” in Chapter 3. Ribbon tends to slip 1. Is proper ribbon tension applied to both 1.
  • Page 142 4-2. Troubleshooting Symptoms Checks Remedies Ribbon end is not 1. Is the connector of the ribbon encoder 1. Connect it firmly. correctly detected. in the Unit, Frame Ribbon L firmly connected to the SA, Main PCB (J8)? 2. Ribbon encoder is defective. 2.
  • Page 143 4-2. Troubleshooting [Sensor Adjustment for user (Transparent Sensor/Reflective Sensor)] The following describes the transparent and reflective sensor adjustment method (for user) for both adjustable sensor and the front fixed sensor. This method is stated in “Sensor Adjustments and Calibration” of the User’s Manual. Preparation: Transparent sensor: 1.
  • Page 144 4-2. Troubleshooting Symptoms Checks Remedies Black mark on tag is 1. Is the Media Sensor menu correct? 1. Set it to “Reflect”. not detected. (Reflective sensor 2. Is the Adjustable Sensor positioned to 2. Move the Adjustable Sensor by problem) an appropriate position where a black turning the adjustable sensor mark on tag can be detected? (When...

  • Page 145: Operation Panel Problems

    4-2. Troubleshooting 4-2-6. Operation Panel Problems Symptoms Checks Remedies LED does not light. 1. Is the Ope-pane FFC Cable connected 1. Connect it firmly. between the SA, Main PCB (J14) and the SA, Ope-Panel PCB firmly? 2. Is the Ope-pane FFC Cable inserted 2.

  • Page 146: Rewinder Problems (7010R Only)

    4-2. Troubleshooting 4-2-7. Rewinder Problems (7010R Only) (1) Rewinding problem (7010R Only) Symptoms Checks Remedies Does not rewind. 1. Is the rewinder cover opened? 1. Close the rewinder cover. In this case, the LCD indicates “Error Rewinder Open”. 2. Is the rewinder full? 2.

  • Page 147: Rewinder Sensor Problem (7010R Only)

    4-2. Troubleshooting (2) Rewinder sensor problem (7010R Only) Symptoms Checks Remedies Rewinder cover is 1. Rewinder cover sensor (SA, Interlock 1. Replace the SA, Interlock SW. closed, but rewinder SW) is defective. cover open status is detected. 2. Failure in the SA, Rewinder Motor. 2.

  • Page 148: Connector Location

    4-2. Troubleshooting 4-2-7. Connector Location [SA, Main PCB] Ribbon Encoder (Ribbon Running Sensor/Ribbon End Sensor) SA, Head Up SW (Head Up Sensor) Adjustable Sensor (Transparent sensor) Front Fixed Sensor (Transparent sensor) SA, Main PCB Front Fixed Sensor (Reflective sensor) SA, Connect PCB (J803) (CL-S700/CL-S703) 7010/7010-300 SA, Rewinder PCB (J502) (CL-S700R) 7010R...
  • Page 149 4-2. Troubleshooting [SA, Rewinder PCB] (For 7010R) SA, Peel Sensor SA, Rewinder Motor J503 J504 SA, Main PCB (J15) PS501 PS502 SA, Main PCB (J16) J501 J502 4-17...
  • Page 150 HAPTER ARTS ISTS Note: The Parts Lists section consists of the following two parts: Former half: For 7010 and 7010-300 Latter half: For 7010R (Common parts with the printer upper area are to be referred to the former half.)
  • Page 151 Chapter 5 Parts Lists for 7010, 7010-300 Table of Contents Recommended Spare Parts List ....................5-3 Drawing No. 1 Parts List & Location for General Assembly ..........5-5 Drawing No. 2 Parts List & Location for Unit, Mechanism........... 5-10 Drawing No. 3 Parts List &...

  • Page 152: Recommended Spare Parts List

    7010/7010-300 Recommended Spare Parts List Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010...
  • Page 153 SA, Sensor Bottom 7010 Series Adjustable type 401403 Unit, Roller Platen 7010 Series 9-38 401404 Unit, Motor 7010 Series 401406 SA, Sensor U, Frame 7010 Series Fixed type 9-18 401407 SA, Sensor Bottom 7010 Series Fixed type 14-2 401408 SA, Main PCB 203dpi 7010...

  • Page 154: Drawing No. 1

    7010/7010-300 Drawing No. 1 Parts List & Location for General Assembly Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 Apr. 18, 2010 Apr. 18, 2010...
  • Page 155 DRAWING NO. 1 General Assembly (Rev. 0) For 7010/7010-300 (DRW NO. 0) (DRW NO. 4) (DRW NO.2) -39 -38 ( -2 ) (DRW NO. ) (DRW NO. 2) (DRW NO. 3)
  • Page 156 PARTS LIST for 7010/7010-300 TITLE: General Assembly Sheet No. 1/3 Drawing No. 1 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Roll Holder 24600730 Flange, Paper Wide Unit, Top Cover Ref: Drawing No. 10 Cover, Hinge Holder, Paper Shaft Left SA, Cover Inner Power SA, Ribbon Holder Stopper, Hinge...
  • Page 157 PARTS LIST for 7010/7010-300 TITLE: General Assembly Sheet No. 2/3 Drawing No. 1 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 1-21 SA, Power SW Cable Including Inlet 1-22 Rail, Guide U 1-23 Rail, Guide Base 1-24 Guide, Top Cover 1-25 Sheet, Case L...
  • Page 158 PARTS LIST for 7010/7010-300 TITLE: General Assembly Sheet No. 3/3 Drawing No. 1 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 1-41 Screw, FH, M3.0x6 1-42 Screw, PH, M3.0x12 1-43 Screw, BH (N), M4.0x4 1-44 Washer, EXT, T (N), 4...

  • Page 159: Drawing No. 2

    7010/7010-300 Drawing No. 2 Parts List & Location for Unit, Mechanism Revision Up List Sheet No. Rev. No. Date Jan. 15, 2010 Jan. 15, 2010 5-10...
  • Page 160 DRAWING NO. 2 Unit, Mechanism (Rev. 0) For 7010/7010-300 Apply grease (Floil G-311S) to the places marked with (DRW NO.4) (DRW NO.3) - 3 - (DRW NO.5) (DRW NO.6) (DRW NO.7) (DRW NO.8) (DRW NO.9) 5-11...
  • Page 161 PARTS LIST for 7010/7010-300 TITLE: Unit, Mechanism Sheet No. 1/2 Drawing No. 2 Rev. No. 1 Q'ty/ Location Part Name Part No. Remarks Unit Bushing 24400670 Shaft, Ribbon Guide FF Bushing 24400680 SA, Front Tension Arm Ref: Drawing No. 4 Unit, Frame Rear Ref: Drawing No.
  • Page 162 PARTS LIST for 7010/7010-300 TITLE: Unit, Mechanism Sheet No. 2/2 Drawing No. 2 Rev. No. 1 Q'ty/ Location Part Name Part No. Remarks Unit 2-20 Cover, Ribbon (Rev. No. 1) 2-21 Screw, PH , M3.0x6 2-22 Screw, PH (SW+PW), M3.0x5 2-23 Screw, FT, M3.0x6 2-24...

  • Page 163: Drawing No. 3

    7010/7010-300 Drawing No. 3 Parts List & Location for Unit, Frame U Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 Apr. 18, 2010 5-14...
  • Page 164 DRAWING NO. 3 Unit, Frame U (Rev. 0) For 7010/7010-300 Apply grease (Floil G-311S) to the places marked with pply lubricant to other side also. 5-15...
  • Page 165 PARTS LIST for 7010/7010-300 TITLE: Unit, Frame U Sheet No. 1/2 Drawing No. 3 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Idle Gear A Sub Assembly 23205720 Idle Gear B Sub Assembly 23205730 Gear Plate Spring 21903240 SA, Gear Plate SA, Frame U...
  • Page 166 PARTS LIST for 7010/7010-300 TITLE: Unit, Frame U Sheet No. 2/2 Drawing No. 3 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 3-21 Nyrock Screw 92100220 3-22 Polyslider 1 3-23 E-Ring, 3.0 3-24 E-Ring, 2.0 3-25 Nut, M3 3-26 Screw, BH (N), M4.0x4 3-27...

  • Page 167: Drawing No. 4

    7010/7010-300 Drawing No. 4 Parts List & Location for SA, Front Tension Arm Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-18...
  • Page 168 DRAWING NO. 4 SA, Front Tension Arm (Rev. 0) For 7010/7010-300 5-19...
  • Page 169 PARTS LIST for 7010/7010-300 TITLE: SA, Front Tension Arm Sheet No. 1/1 Drawing No. 4 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit SA, Front Tension Bushing 24400680 Shaft, Ribbon Guide FM Bushing 24400670 Spring, Shaft Guide FM Washer, Shaft Guide FM 5-20...

  • Page 170: Drawing No. 5

    7010/7010-300 Drawing No. 5 Parts List & Location for Unit, Frame Rear Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-21...
  • Page 171 DRAWING NO. 5 Unit, Frame Rear (Rev. 0) For 7010/7010-300 5-22...
  • Page 172 PARTS LIST for 7010/7010-300 TITLE: Unit, Frame Rear Sheet No. 1/1 Drawing No. 5 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Bushing 24400670 Ribbon Guide Roller E 25100710 Bushing 24400680 SA, Frame Rear Rear Arm Spring 21903231 SA, Plate Stopper Rear Side Plate L...

  • Page 173: Drawing No. 6

    7010/7010-300 Drawing No. 6 Parts List & Location for SA, Frame Ribbon R Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-24...
  • Page 174 DRAWING NO. 6 SA, Frame Ribbon R (Rev. 0) For 7010/7010-300 5-25...
  • Page 175 PARTS LIST for 7010/7010-300 TITLE: SA, Frame Ribbon R Sheet No. 1/1 Drawing No. 6 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Holder, Ribbon Shaft Knob, Ribbon Unit Frame, Ribbon R Plate, Ribbon Frame 5-26...

  • Page 176: Drawing No

    7010/7010-300 Drawing No. 7 Parts List & Location for SA, Base Guide Open Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-27...
  • Page 177 DRAWING NO. 7 SA, Base Guide Open (Rev. 0) For 7010/7010-300 5-28...
  • Page 178 PARTS LIST for 7010/7010-300 TITLE: SA, Base Guide Open Sheet No. 1/1 Drawing No. 7 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit SA, Damper Shaft Frame, Damper Metal E-Ring, 4.0 Shaft, Damper Frame, Damper Plastic Spring, Damper L Spring, Damper R Screw, PH (SW+PW), M3.0x5 5-29...

  • Page 179: Drawing No. 8

    7010/7010-300 Drawing No. 8 Parts List & Location for Unit, Sensor Adjust Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 Apr. 18, 2010 5-30...
  • Page 180 DRAWING NO. 8 Unit, Sensor Adjust (Rev. 0) For 7010/7010-300 Apply grease (Floil G-311S) to the places marked with 5-31...
  • Page 181 PARTS LIST for 7010/7010-300 TITLE: Unit, Sensor Adjust Sheet No. 1/2 Drawing No. 8 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Open Guide Seal 71104522 Cover, Sensor Adjust Pin, Teeth Spring, 1.2x8 Screw Gear 24001020 Shaft, Screw Sensor U Position Label 71104631 Stopper Plate...
  • Page 182 PARTS LIST for 7010/7010-300 TITLE: Unit, Sensor Adjust Sheet No. 2/2 Drawing No. 8 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 8-21 Cover, RFID 8-22 SA, Open Guide L 8-23 Shaft, Screw Sensor L 8-24 SA, Sensor Bottom 401402 Adjustable type 8-25...

  • Page 183: Drawing No. 9

    7010/7010-300 Drawing No. 9 Parts List & Location for Unit, Frame Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 Apr. 18, 2010 5-34...
  • Page 184 DRAWING NO. 9 Unit, Frame (Rev. 0) For 7010/7010-300 Apply grease (Floil G-311S) to the place marked with 5-35...
  • Page 185 PARTS LIST for 7010/7010-300 TITLE: Unit, Frame Sheet No. 1/2 Drawing No. 9 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Unit, Roller Platen 401403 Belt, Platen Drive SA, Motor (with thermistor) Not supplied Plate, Heat Sink Motor Flange, Motor Not supplied Bracket, Motor...
  • Page 186 SA, PF MTR Cable 9-31 Screw, PH, M3.0x6 9-32 Screw, PH (SW+PW), M3.0x5 9-33 Screw, PH (SW+PW), M3.0x6 9-34 Screw, BH, M3.0x5K 9-35 Screw, No.0, FHT (BT#1), M2.0x8 9-36 E-Ring, 3.0 9-37 E-Ring, 2.0 9-38 Unit, Motor 401404 For 7010 Series 5-37...

  • Page 187: Drawing No. 10

    7010/7010-300 Drawing No. 10 Parts List & Location for Unit, Top Cover Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-38...
  • Page 188 DRAWING NO. 10 Unit, Top Cover (Rev. 0) For 7010/7010-300 5-39...
  • Page 189 PARTS LIST for 7010/7010-300 TITLE: Unit, Top Cover Sheet No. 1/1 Drawing No. 10 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 10-1 SA1, Top Cover 10-2 Cover, Front Top 10-3 Logo, CITIZEN 10-4 Cover, Cutter Blind 10-5 Cover, Window 10-6...

  • Page 190: Drawing No. 11

    7010/7010-300 Drawing No. 11 Parts List & Location for SA, Ope-pane Revision Up List Sheet No. Rev. No. Date Jan. 15, 2010 5-41...
  • Page 191 DRAWING NO. 11 SA, Ope-pane (Rev. 1) For 7010/7010-300 5-42...
  • Page 192 Sheet No. 1/1 Drawing No. 11 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 11-x Panel Kit TD 7010 Series 401411 Complete (11-1 up to 11-12) 11-1 Sheet, Ope-Pane 11-2 Cover, Ope-Pane 11-3 SA, Cover Open Sens 11-4...

  • Page 193: Drawing No. 12

    7010/7010-300 Drawing No. 12 Parts List & Location for SA, Front Center Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-44...
  • Page 194 DRAWING NO. 12 SA, Front Center (Rev. 0) For 7010/7010-300 5-45...
  • Page 195 PARTS LIST for 7010/7010-300 TITLE: SA, Front Center Sheet No. 1/1 Drawing No. 12 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 12-1 Cover, Front Center 12-2 Plate, Front Cover 12-3 Cover, Front 12-4 Screw, PHT (#2), M3.0x6 5-46...

  • Page 196: Drawing No. 13

    7010/7010-300 Drawing No. 13 Parts List & Location for SA, Front Right Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-47...
  • Page 197 DRAWING NO. 13 SA, Front Right (Rev. 0) For 7010/7010-300 5-48...
  • Page 198 PARTS LIST for 7010/7010-300 TITLE: SA, Front Right Sheet No. 1/1 Drawing No. 13 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 13-1 Cover, Front Right 13-2 Plate, Front Right 13-3 Screw, PHT (#2), M3.0x6 5-49...

  • Page 199: Drawing No. 14

    7010/7010-300 Drawing No. 14 Parts List & Location for Unit, PCB Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-50...
  • Page 200 DRAWING NO. 14 Unit, PCB (Rev. 0) For 7010/7010-300 5-51...
  • Page 201 PARTS LIST for 7010/7010-300 TITLE: Unit, PCB Sheet No. 1/1 Drawing No. 14 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 14-1 SA, Centro Cable 14-2 SA, Main PCB (203 dpi) 401408 For 7010 SA, Main PCB (300 dpi) 401409 For 7010-300 SA, Main PCB (203 dpi/R)
  • Page 202 7010/7010-300 Drawing No. - Parts List & Location for Accessories Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-53...
  • Page 203 PARTS LIST for 7010/7010-300 TITLE: Accessories Sheet No. 1/1 Drawing No. - Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Cord Set (Ul/DUS) For DUS Cord Set (OE Straight) For DEU Cord Set (UK) For DEU CD-ROM, User's Manual 379852 to be revised without notice Guide, Quick Start...
  • Page 204 Chapter 5 Parts Lists for 7010R Table of Contents Recommended Spare Parts List ....................5-56 Drawing No. 1 Parts List & Location for General Assembly ..........5-58 Drawing No. 2 Parts List & Location for Unit, Rewinder............5-63 Drawing No. 3 Parts List &...

  • Page 205: Recommended Spare Parts List

    7010R Recommended Spare Parts List Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 5-56...
  • Page 206 Dedicated for Remarks Location Part No. Part Name 7010R Unit Worn Casual 1-15 401400 Unit, Power Supply 7010 Series 2-13 043948 Unit, Head 7010R 401401 SA, Sensor U 7010 Series Adjustable type 8-24 401402 SA, Sensor Bottom 7010 Series Adjustable type...

  • Page 207: Drawing No. 1

    7010R Drawing No. 1 Parts List & Location for General Assembly Revision Up List Sheet No. Rev. No. Date Apr. 18, 2010 Apr. 18, 2010 Apr. 18, 2010 5-58...
  • Page 208 DRAWING NO. 1 General Assembly (Rev. 0) for 7010R (DRW NO. 0 CL-S700/S703) (DRW NO. 4 CL-S700/S703) (DRW NO.2 CL-S700/S703) (DRW NO.4) -39 -38 ( -2 ) (DRW NO. CL-S700/S703) (DRW NO. 3 CL-S700/S703) 5-59...
  • Page 209 PARTS LIST for 7010R TITLE: General Assembly Sheet No. 1/3 Drawing No. 1 Rev. No. 0 Q'ty/ Dedicated for Location Part Name Part No. Remarks Unit 7010R Roll Holder 24600730 Flange, Paper Wide Unit, Top Cover Ref: Drawing No. 10 / 7010, 7010-300 Cover, Hinge Holder, Paper Shaft Left SA, Cover Inner Power...
  • Page 210 PARTS LIST for 7010R TITLE: General Assembly Sheet No. 2/3 Drawing No. 1 Rev. No. 0 Q'ty/ Dedicated for Location Part Name Part No. Remarks Unit 7010R 1-21 SA, Power SW Cable Including Inlet 1-22 Rail, Guide U 1-23 Rail, Guide Base 1-24 Guide, Top Cover 1-25...
  • Page 211 PARTS LIST for 7010R TITLE: General Assembly Sheet No. 3/3 Drawing No. 1 Rev. No. 0 Q'ty/ Dedicated for Location Part Name Part No. Remarks Unit 7010R 1-41 Screw, FH, M3.0x6 1-42 Screw, PH, M3.0x12 1-43 Screw, BH (N), M4.0x4 1-44 Washer, EXT, T (N), 4 1-45...

  • Page 212: Drawing No

    7010R Drawing No. 2 Parts List & Location for Unit, Rewinder Revision Up List Sheet No. Rev. No. Date Apr. 18, 2008 Apr. 18, 2008 Apr. 18, 2008 Apr. 18, 2008 5-63...
  • Page 213 DRAWING NO. 2 Unit, Rewinder (Rev. 0) for 7010R 2-62 Apply grease (Floil G-311S) to the places marked with 2-61 (DRW NO.3) 2-20 2-64 2-61 2-19 2-10 2-61 2-21 2-64 2-22 2-11 2-63 2-64 2-64 2-16 2-14 2-12 2-63 2-15 2-66 2-65 2-64...
  • Page 214 PARTS LIST for 7010R TITLE: Unit, Rewinder Sheet No. 1/4 Drawing No. 2 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Shaft, Measure Sensor Spring, Measure Sensor L Spring, Measure Sensor R Plate, Measure Sensor Plate, Measure Flap Shaft, Damper Roller, Measure Sensor SA, Rewinder Motor...
  • Page 215 PARTS LIST for 7010R TITLE: Unit, Rewinder Sheet No. 2/4 Drawing No. 2 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 2-21 Shaft, Guide Roller 2-22 Roller, Damper 2-23 Spring, Damper Rewinder L 2-24 Shaft, Handle Plate 2-25 Spring, Damper Rewinder R 2-26...
  • Page 216 PARTS LIST for 7010R TITLE: Unit, Rewinder Sheet No. 3/4 Drawing No. 2 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 2-41 Pin, Parallel(A), M2.0×12 2-42 Holder, Rewinder Shaft R 2-43 Frame, Door R 2-44 Holder, Door Shaft R 2-45 Case, Rewinder Front L 2-46...
  • Page 217 PARTS LIST for 7010R TITLE: Unit, Rewinder Sheet No. 4/4 Drawing No. 2 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit 2-61 E-Ring, 3.0 2-62 Screw, PH (SW+PW), M3.0×6 2-63 Screw, PHT (#2), M3.0x6 2-64 Screw, PH (SW+PW), M3.0×5 2-65 Screw, PH (PW), M2×10 2-66...

  • Page 218: Drawing No

    7010R Drawing No. 3 Parts List & Location for SA1, Peeler Revision Up List Sheet No. Rev. No. Date Apr. 18, 2008 5-69...
  • Page 219 DRAWING NO. 3 SA1, Peeler (Rev. 0) for 7010R Apply grease (Floil G-311S) to 3-12 the places marked with 3-13 3-13 3-15 3-10 3-11 3-14 5-70...
  • Page 220 PARTS LIST for 7010R TITLE: SA1, Peeler Sheet No. 1/1 Drawing No. 3 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Roller, Idle Rewinder Bush, Idle Plate, Friction Link Spring, L Friction Spring, R Friction Roller, Friction Bush, Friction Plate, Sensor Holder Plate1, Peeler...

  • Page 221: Drawing No. 4

    7010R Drawing No. 4 Parts List & Location for SA2, Peeler Revision Up List Sheet No. Rev. No. Date Apr. 18, 2008 5-72...
  • Page 222 DRAWING NO. 4 SA2, Peeler (Rev. 0) for 7010R Apply grease (Floil G-311S) to the places marked with 5-73...
  • Page 223 PARTS LIST for 7010R TITLE: SA2, Peeler Sheet No. 1/1 Drawing No. 4 Rev. No. 0 Q'ty/ Location Part Name Part No. Remarks Unit Roll, Peel Plate2, Peeler Bushing, Peel Roller Shaft, Oneway Clutch SA1, Peel Gear Screw, TH, M2.0×4 (NI) Screw, PH (SW+PW#2), M2.6×14 Bushing2, Peel Roller E-Ring, 4.0...
  • Page 224 HAPTER IRCUIT IAGRAMS...
  • Page 225 Chapter 6 Circuit Diagrams Table of Contents Inter Connection (Main PCB 1/15) (7010/7010-300)..............6-3 Inter Connection (Main PCB 1/15) (7010R) ................6-4 Circuit Diagram (Main PCB 2/15) [CPU (1)] ................6-5 Circuit Diagram (Main PCB 3/15) [CPU (2)/DAC] ..............6-6 Circuit Diagram (Main PCB 4/15) [ROM]...................

  • Page 226: Inter Connection (Main Pcb 1/15) (7010/7010-300)

    Inter Connection (Main PCB 1/15) (7010/7010-300) SA, FRONT SENS L SA, ADJ SENS U SA, ADJ SENS L SA, RIB ENC SENS JN68708-**F JN68701-**F JN68707-**F JN68703-**F SA, LOWER SENS PCB SA, UPPER SENS PCB SA, LOWER SENS PCB SA, RIB SENS PCB JN66721-**F JN66720-**F JN66721-**F...

  • Page 227: Inter Connection (Main Pcb 1/15) (7010R)

    Inter Connection (Main PCB 1/15) (7010R) S , FRONT SENS L S , DJ SENS U S , DJ SENS L S , RIB ENC SENS JN68708-**F JN68701-**F JN68707-**F JN68703-**F S ,LOWER SENS PCB S ,UPPER SENS PCB S ,LOWER SENS PCB S ,RIB SENS PCB JN66721-**F JN66720-**F...

  • Page 228: Circuit Diagram (Main Pcb 2/15) [Cpu (1)]

    Circuit Diagram (Main PCB 2/15) [CPU (1)] 16MHz 12p/50 12p/50 V3R3 D[15:0] D[15:0] 4,5,6 JIT1 JIT0 SSEL1 SSEL0 V3R3 P10/UCLK/INTP10 FCXO-03L(48MHz) UBINTP 2007/1/18 P11/SCK0/INTP11 PLDRXDO P12/RXD0/SI0 D[31:16] TXD0 D[31:16] P13/TXD0/SO0 PDH0/D16/INTPD0 PDH1/D17/INTPD1 P20/NMI PDH2/D18/INTPD2/TOC4 RXD1 PDH3/D19/INTPD3 P21/RXD1/INTP21 TXD1 PDH4/D20/INTPD4 P22/TXD1/INTP22 PDH5/D21/INTPD5/TOC5 3,11 DACCLK...

  • Page 229: Circuit Diagram (Main Pcb 3/15) [Cpu (2)/Dac]

    Circuit Diagram (Main PCB 3/15) [CPU (2)/DAC] V3R3 TRCCLK TRCDATA0 TRCDATA1 TRCDATA2 T133 T132 TRCDATA3 TRCDATA3 11 12 T134 T135 TRCEND TRCDATA2 13 14 T136 T137 15 16 TRCDATA1 T139 T138 TRCDATA0 17 18 T140 T141 TRCEND 19 20 T142 T143 21 22 TRCCLK...

  • Page 230: Circuit Diagram (Main Pcb 4/15) [Rom]

    Circuit Diagram (Main PCB 4/15) [ROM] D[15:0] 2,5,6 D[15:0] A[24:1] 2,5,6 A[24:1] V3R3 0.1u/16 T156 TC7SH04 V3R3 V3R3 T158 T157 BYTE BYTE T159 RY/BY RY/BY V3R3 RESET RESET W19B320ATT7M *S29JL064H70TFI000 *0.1u/16 *7SH32 2,5,6 LLDQM/-LLBE 2,5,6 LUDQM/-LUBE -ROM1CS -ROM2CS Program ROM Address CPU Address ROM Address 000000h...

  • Page 231: Circuit Diagram (Main Pcb 5/15) [Ram]

    Circuit Diagram (Main PCB 5/15) [RAM] D[15:0] D[31:16] 2,4,6 D[15:0] D[31:16] U11A U12A A[24:1] A[24:1] A[24:1] 2,4,6 2,4,6 A[24:1] NC(A12) DQ15 NC(A12) DQ15 DQ14 DQ14 DQ13 DQ13 DQ12 DQ12 DQ11 DQ11 DQ10 DQ10 T162 T163 -SDRAMCS -SDRAMCS -WE/-WR -WE/-WR UDQM 39 UDQM SDCKE SDCKE...

  • Page 232: Circuit Diagram (Main Pcb 6/15) [Custom Ic]

    Circuit Diagram (Main PCB 6/15) [Custom IC] *16MHz T164 T165 12p/50 *12p/50 T166 A[24:1] 2,4,5 A[24:1] CLKIN BUSCLK T167 V3R3 CLKSEL - Input Clock Setting for GATE ARRAY PFCLK PFCLK PFCNT1 LEDMOVE_T PFCNT2 LEDMOVE_R D[15:0] PFMXB 101 T168 -PFMB 2,4,5 D[15:0] T169 PFMXA 102...

  • Page 233: Circuit Diagram (Main Pcb 7/15) [Head Control]

    Circuit Diagram (Main PCB 7/15) [Head Control] V24R0 T226 2SJ505S V3R3 T227 T228 HDVON RB521S 30k/1% VHDON T229 VHEADMON DTC114EM 3.3k/1% *1000p/50 V3R3 DTA114EM HCVON T230 100/1%/2012 DTC114EM R100 1k HEADRES T231 HEADRES *1000p/50 RB521S V5R0 U15A HD[4:1] HD[4:1] T232 T233 10u/10 T234...

  • Page 234: Circuit Diagram (Main Pcb 8/15) [Pf Motor Control]

    Circuit Diagram (Main PCB 8/15) [PF Motor Control] V24R0 100u/50 V3R3 R103 200k U16A R104 PFCLK PFON T240 T241 RX/CX XP132A11A1 1u/B16 R105 V3R3 2,6,13 -GRESET 0.1u/16 74VHC123 T242 T244 T243 DTC114EM T245 PFMTCOM T246 74AHC1G08 BCOM ACOM 100p/100 OUTA 8 T247 OUTA T248...

  • Page 235: Circuit Diagram (Main Pcb 9/15) [Sensor]

    Circuit Diagram (Main PCB 9/15) [Sensor] V5R0 V3R3 T369 T368 T371 T370 DTA114EM DTA114EM DTA114EM DTA114EM R200 R201 R202 R203 2SC5658 2SC5658 T256 T257 T258 2SC5658 T259 2SC5658 T260 LEDFIX_R T261 LEDFIX_T V3R3 T262 LEDMOVE_R T263 LEDMOVE_T UP LED A UP LED K R117 B2B-PH-K-E...

  • Page 236: Circuit Diagram (Main Pcb 10/15) [Power/Buzzer/Fan]

    Circuit Diagram (Main PCB 10/15) [Power/Buzzer/Fan] V3R3 V3R3 V1R5 V24R0 T376 T284 BH15MA3WHFV T286 T282 Vout 1u/B16 1u/B16 T283 47u/35 47u/35 0.1u/16 NJM2391DL1-33 B10B-EH T287 R204 0/2012 POWER V5R0 R137 0/2012 T288 T372 R197 C114 *2SJ518 V3R3 *10k *0.1u/16 T373 R198 *22k T374...

  • Page 237: Circuit Diagram (Main Pcb 11/15) [Rfid/Ope-Pane]

    Circuit Diagram (Main PCB 11/15) [RFID/Ope-Pane] V3R3 V5R0 R146 Jumber Setting for each RF-ID module TXD1 TXD1 RXD1 RXD1 R147 R148 R149 R150 R147 T295 Standard R148 T296 R149 RFRUN T297 RFRUN R150 RFOSC T298 RFOSC Custom Type B10B-ZR RF-ID V3R3 R151 R152...

  • Page 238: Circuit Diagram (Main Pcb 12/15) [Cutter/Rewinder]

    Circuit Diagram (Main PCB 12/15) [Cutter/Rewinder] Option Select Cutter Rewinder Peeler None High High CPRTYP0 V3R3 V3R3 VREF V24R0 High High CPRTYP1 R153 R154 R155 3.3k/1% R156 T308 DCMTR0 R157 T309 DCMTR1 R158 T310 HPSENS0 R159 T311 HPSENS1 R160 T312 MTTH B11B-PASK 1000p/50...

  • Page 239: Circuit Diagram (Main Pcb 13/15) [Centronics I/F]

    Circuit Diagram (Main PCB 13/15) [Centronics I/F] OBDIR C101 12p/50 U22A V3R3 T318 xSTROBE xACKNLG T319 DAT0 BUSY T320 DAT1 SLCT xFAULT T321 DATA0 DAT2 DATA1 T322 DATA2 DAT3 DATA3 T323 DATA4 DAT4 DATA5 T324 DATA6 DAT5 DATA7 DATA[7:0] T325 DAT6 PLHIN DATA[7:0]...

  • Page 240: Circuit Diagram (Main Pcb 14/15) [Serial I/F]

    Circuit Diagram (Main PCB 14/15) [Serial I/F] RS232C I/F V5R0 Lock_pin T339 V3R3 T340 T341 C106 T342 1u/B16 T343 V5R4 T345 T344 C107 C108 1u/B16 1u/B16 V5R4 T346 T347 T348 C109 C110 1u/B16 R176 R177 1u/B16 DBR40-251F100 3.3k *3.3k T349 TXD0 R178 TXD0...

  • Page 241: Circuit Diagram (Main Pcb 15/15) [Usb I/F]

    Circuit Diagram (Main PCB 15/15) [USB I/F] V3R3 DTA114EM T353 V3R3 U25B R182 USBON R183 1.5k 74VHC132 U25C U25A T354 T356 UBINTP T357 T358 R184 20k/1% USBVCC R185 0/2012 T359 74VHC132 74VHC132 R186 24/2012 T360 R187 24/2012 T361 R188 0/2012 T362 USBLGND DUSB-BRA42...

  • Page 242: Circuit Diagram (Power Supply Pcb (100/240V))

    Circuit Diagram (Power Supply PCB (100/240V)) C200 R200 2W 47 500V 220pF FCF16A40 DS200 (NIHON INTER) FSU10A60 CZ62301-G (NIHON INTER) 600V 10A 400V 16A +24V 70BB +24V DS204 +24V 1NU41 FCF16A40 +24V (TOSHIBA) (NIHON INTER) 70BB 70BB 1/4W 2.2 1/4W 2.2 400V 16A 1000V 1A 40V 1A...

  • Page 243: Circuit Diagram (Ope-Pane Pcb)

    Circuit Diagram (Ope-pane PCB) V5R0 V3R3 C401 C402 47u/16 47u/16 J401 T401 T402 T403 T404 R401 1k/1608 T405 LCD_SDI V3R3 T406 R402 1k/1608 T407 LCD_SCK J402 T408 R403 1k/1608 T409 CS_LCD C403 C404 R405 T410 R404 1k/1608 T411 0.1u/50 LCD_CD 0.1u/50 T412 LED4...

  • Page 244: Circuit Diagram (Centronics Pcb)

    Circuit Diagram (Centronics PCB) V5R0 J101 R101 RE-H022TD-1130 V5R0 IEEE1284 CN101 CN102 xSTROBE xSTROBE DATA0 DATA0 DATA1 DATA2 DATA1 DATA3 DATA4 DATA2 DATA5 DATA6 DATA3 DATA7 xACKNLG DATA4 BUSY DATA5 SLCT xATFD-XT DATA6 S.GND DATA7 F.GND VCC/PLH xACKNLG S.GND S.GND BUSY S.GND S.GND...

  • Page 245: Circuit Diagram (Connect Pcb) (7010/7010-300)

    Circuit Diagram (Connect PCB) (7010/7010-300) V24R0 V24R0 J801 J802 DCMTR0 DCMTR1 HPSENS0 HPSENS1 MTTH CPRTYP0 V5R0 B11B-PASK B11B-EH R801 1.5k R802 3.3k U801 TC7SH04 Q801 V5R0 DTC114EM J803 V5R0 J804 MTREF MTENC PEELSENS CPRTYP1 B5B-PH-K-S B7B-PASK Title SA, CONNECT PCB Size Number Revision...

  • Page 246: Circuit Diagram (Rewinder Pcb) (7010R)

    Circuit Diagram (Rewinder PCB) (7010R) V24R0 L501 U501 C RH105-560 T501 C502 R501 C503 C501 T502 T503 470u/35 R502 470u/35 0.1u/50 C504 SFPB66 *0.1u/50 R503 SI-8008TM T504 V24R0 R504 RB521S J501 C505 Q501 MT_P T505 0.1u/50 2SJ668 SFPB66 MT_M T506 R505 T507 RB521S...
  • Page 247 Appendices PPENDICES...
  • Page 248 Appendices Appendices Table of Contents External Size Diagram...................... AP-3 Mounting Diagrams......................AP-4 B-1. Main PCB ......................AP-4 B-2. Power Supply PCB (100V/220V)................. AP-5 B-3. Ope-pane PCB..................... AP-7 B-4. Centro PCB ......................AP-7 B-5. Connect PCB (7010/7010-300) ................AP-8 B-6. Rewinder PCB (7010R) ..................AP-8 AP-2...

  • Page 249: External Size Diagram

    Appendices External Size Diagram External Size Diagram Unit: mm (inch) [7010/7010-300] Approx. 255 (10) Approx. 490 (19.3) [7010R] pprox. 490 (19.3) pprox. 255 (10) AP-3...

  • Page 250: Mounting Diagrams

    Appendices Mounting Diagrams Mounting Diagrams B-1. Main PCB [Main PCB - Parts side] AP-4...

  • Page 251: Power Supply Pcb (100V/220V

    Appendices Mounting Diagrams B-2. Power Supply PCB (100V/220V) [Power Supply PCB - Parts side] AP-5...
  • Page 252 Appendices Mounting Diagrams [Power Supply PCB - Solder side] AP-6...

  • Page 253: Ope-Pane Pcb

    Appendices Mounting Diagrams B-3. Ope-pane PCB [Parts side] [Solder side] B-4. Centro PCB CN101 AP-7...

  • Page 254: Connect Pcb (7010/7010-300

    Appendices Mounting Diagrams B-5. Connect PCB (7010/7010-300) B-6. Rewinder PCB (7010R) AP-8...
  • Page 255 DASCOM REPRESENTATIVES GERMANY UNITED KINGDOM RUSSIA and CIS DASCOM Europe GmbH DASCOM GB Ltd DASCOM Europe GmbH Heuweg 3 ViewPoint, Basing View, Representation Moscow D-89079 Ulm Basingstoke, Hampshire Leninsky Prospekt 95a, Office 322 Deutschland RG21 4RG, England 119313 Moscow, Russian Federation Tel.: +49 (0) 731 2075 0 Phone: +44 (0) 1256 481481 Phone: +7 (495) 984 70 65...

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