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Suzuki Manuals
Motorcycle
SV650 99
Service manual
Suzuki SV650 99 Service Manual
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Table Of Contents
483
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483
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483
Contents
Table of Contents
Bookmarks
Table of Contents
Group Index
To Locate What You Are Looking for
Component Parts and Work to be Done
Symbol
General Information
Warning/Caution/Note
General Precautions
Right Side
Left Side
Serial Number Location
Fuel
Engine Oil
Brake Fluid
Front Fork Oil
Engine Coolant
Water for Mixing
Anti-Freeze/Engine Coolant
Liquid Amount of Water/Engine Coolant
Information Labels
Specifications
Dimensions and Dry Mass
Country and Area Codes
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Air Cleaner
Spark Plug
Spark Plug Removal
No.2 Spark Plug Removal
Heat Range
Carbon Deposits
Spark Plug Gap
Electrode's Condition
Tappet Clearance
Tappet Clearance Adjustment
Intake Side
Exhaust Side
Engine Oil and Oil Filter
Engine Oil Replacement
Oil Drain Plug
Oil Filter Replacement
Oil Filter Wrench
Necessary Amount of Engine Oil
Fuel Hose
Engine Idle Speed
Carburetor Synchronization
Pair System
Throttle Cable Play
Clutch Cable Play
Cooling System
Engine Coolant Level Check
Engine Coolant Change
Air Bleeding the Cooling Circuit
Radiator Hoses
Drive Chain
Checking
Cleaning and Lubricating
Brake
Brake Fluid Level Check
Brake Pads
Brake Pedal Height
Brake Light Switch
Air Bleeding the Brake Fluid Circuit
Tires
Tire Tread Condition
Tire Pressure
Tire Type
Steering
Cold Inflation
Front Fork
Rear Suspension
Exhaust Pipe Bolt and Nut
Chassis Bolt and Nut
Compression Pressure Check
Compression Pressure Specification
Low Compressure Pressure
Overhaul the Engine
Oil Pressure Check
Low Oil Pressure
High Oil Pressure
Oil Pressure Test Procedure
Engine
Engine Components Removable with Engine in Place
Engine Left Side
Engine Right Side
Engine Center
Engine Removal
Engine Installation
Engine Disassembly
Cylinder Head Cover
No.1 Camshafts
No.2 Camshafts
Front Cylinder Head
Front Cylinder
Piston
Starter Motor
Oil Filter
Generator Cover
Clutch Cover
Clutch
Oil Pump
Gearshift System
Oil Pipe
Primary Drive Gear
Rear Cam Chain
Generator Rotor
Front Cam Chain
Neutral Indicator Light Switch
Crankcase
Crankshaft
Transmission
Engine Components Inspection and Service
Camshaft Identification
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Cam Chain Tension Adjuster
Cam Chain Tensioner
Cam Chain Guide
Cylinder Head and Valve
Valve and Valve Spring Disassembly
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Stem Deflection
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width Inspection
Valve Seat Servicing
Initial Seat Cut
Top Narrowing Cut
Bottom Narrowing Cut
Final Seat Cut
Valve Stem End Condition
Valve Spring
Valve and Valve Spring Reassembly
Intake Pipe
Exhaust Pipe
Water Union
Cylinder Distortion
Cylinder Bore
Piston Diameter
Piston to Cylinder Clearance
Piston Ring to Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Oversize Piston Ring
Oversize Oil Ring
Piston Ring Reassembly
Piston Pins and Pin Bore
Conrod and Crankshaft
Conrod Small End I.D.
Conrod Big End Side Clearance
Conrod Removal and Bearing Inspection
Conrod-Crank Pin Bearing Selection
Conrod I.D.
Crank Pin I.D
Bearing Thickness
Conrod and Bearing Reassembly
Crankshaft Journal Bearing
Selection
Bearing Selection Table
Crank Shaft Journal I.D.
Crankshaft Thrust Bearing
Bearing and Oil Seal
Bearing Remover Attachment
Bearing Installer Attachment
Oil Pressure Switch
Oil Pressure Regulator
Oil Strainer Cleaning
Oil Plate
Oil Jet
Gearshift Arm Stopper
Clutch Drive Plates
Clutch Driven Plates
Clutch Spring
Clutch Bearing Inspection
Primary Driven Gear Assembly
Gearshift Shaft
Gearshift Arm
Countershaft Disassembly
Driveshaft Disassembly
Gearshift Fork to Groove Clearance
Gearshift Fork Groove Width
Gearshift Fork Thickness
Starter Clutch
Generator and Signal Generator
Engine Reassembly
Engine Serial Number
Cam Chain Drive Sprocket
Camchain Tension Adjuster
Fuel and Lubrication System
Fuel System
Fuel Pump Operation
Intake Process
Discharge Process
Control of Fuel Pressure
Fuel Tank Lift-Up
Fuel Tank Removal
Vacuum Fuel Valve
Fuel Level Indicator Light Switch
Fuel Pump Removal
Carburetor Construction
Carburetor Specifications
I.D. No. Location
Diaphragm and Piston Operation
Slow System
Transient Enrichment System
Main System
Starter System
Float System
Carburetor Removal
Carburetor Cleaning
Carburetor Inspection
Needle Valve Inspection
Fuel Filter Inspeciton
Float Height Adjustment
Throttle Position Sensor Inspection
Carburetor Heater Inspection
Carburetor Thermo-Switch Inspection
Carburetor Heater
Coasting Valve
Funnel
Pilot Screw
Carburetor Top Cap
Throttle Position Sensor Positioning
Carburetor Clamps
Calibrating each Gauge
Fuel Level Adjustment
Fuel Level Gauge
Fuel Level
Lubrication System
Oil Strainer
Engine Lubrication System Chart
Engine Lubrication System
Rear Cylinder
Cooling Circuit
Cooling Circuit Inspection
Radiator and Water Hoses
Radiator Removal
Radiator Cap Inspection
Radiator Inspection and Cleaning
Water Hose Inspection
Radiator Remounting
Cooling Fan Removal
Cooling Fan Inspection
Cooling Fan Installation
Cooling Fan Thermo-Switch
Engine Coolant Temperature Switch
Thermostat
Water Pump Removal and Disassembly
Bearing Inspection
Mechanical Seal
Oil Seal
Seal Washer
Chassis
Exterior Parts Construction
Rear Seat
Frame Side Cover
Front Seat
Front Fender
Seat Tail Cover
Front Wheel Construction
Speed Sensor
Wheel Bearings
Front Wheel
Front Axle
Brake Disc
Wheel Bearing
Inner and Outer Tubes
Fork Spring
Steering Construction
Handlebars
Steering Removal
Steering Inspection and Disassembly
Steering Installation
Steering Tension Adjustment
Rear Wheel
Wheel Damper
Sprocket
Rear Suspension Construction
Rear Shock Absorber and Cushion Rod
Spacer
Bearing
Rear Shock Absorber
Swingarm
Chain Buffer
Bearing Installer
Suspension Setting
Spring Pre-Load Adjustment
Front Brake Construction
Brake Fluid Replacement
Brake Pad Replacement
Front Brake Caliper
Brake Caliper Inspection
Brake Caliper Piston Inspection
Front Master Cylinder
Rear Brake
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Summary of Contents for Suzuki SV650 99
Page 481
TIGHTENING TORQUE ENGINE ITEM kgf-m lb-ft Cylinder head cover bolt 1.40 10.0 Spark plug 1.10 Camshaft journal holder bolt 1.00 Cam chain tension adjuster bolt 0.80 Cam chain tension adjuster mounting bolt 1.00 Cam chain guide bolt 1.00 Cam chain tensioner mounting bolt 1.00 Cylinder head bolt [M10] (Initial)
Page 482
ITEM kgf-m lb-ft Engine mounting thrust adjuster [Center] 1.00 [Rear Lower] 1.00 Engine mounting thrust adjuster lock nut [Center] 4.50 32.5 [Rear Lower] 4.50 32.5 Cooling fan thermo-switch 1.30 Engine coolant temperature switch 1.00 CHASIS ITEM kgf-m lb-ft Steering stem head nut 6.50 47.0 Front frok upper clamp bolt...
This manual is also suitable for:
E-02
E-03
E-04
E-17
E-18
E-22
...
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E-24
E-25
E-28
E-33
E-34
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