Suzuki Madura GV700GL Manuals

Manuals and User Guides for Suzuki Madura GV700GL. We have 1 Suzuki Madura GV700GL manual available for free PDF download: Service Manual

Suzuki Madura GV700GL Service Manual

Suzuki Madura GV700GL Service Manual (310 pages)

Brand: Suzuki | Category: Motorcycle | Size: 11.97 MB

Table of Contents

General Information

5
Periodic Maintenance and Tune-Up Procedures

13
- Periodic Maintenance Schedule
  14
- Maintenance and Tune-Up Procedures
  15
  - Battery
    15
  - Air Cleaner
    16
  - Spark Plug
    17
  - Fuel Lines
    18
  - Engine Oil and Oil Filter
    18
  - Carburetor
    19
  - Clutch
    20
  - Cooling System
    21
  - Secondary and Final Gear Oil
    22
  - Brakes
    23
  - Tires
    26
  - Steering
    27
  - Front Fork
    27
  - Chassis Bolts and Nuts
    28
Engine Servicing

30
- Compression Check
  31
- Engine Removal and Reinstallation
  33
- Engine Disassembly
  44
- Engine Components Inspection and Servicing
  57
  - Cylinder Head Disassembly
    57
  - Lash Adjuster and Cam Follower
    58
  - Valve
    60
  - Camshaft
    65
  - Cylinder
    66
  - Piston
    69
  - Piston Ring
    70
  - Connecting Rod
    74
  - Crankshaft
    77
  - Starter Pinion
    80
  - Clutch
    80
  - Genera Tor and Signal Genera Tor
    82
  - Oil Pump
    83
  - Transmission Gears and Related Parts
    83
- Engine Reassembly
  88
  - Crankcase
    88
  - Piston
    92
  - Water Pump
    101
  - Cylinder Head
    108
  - Thermostat
    113
Shaft Drive

115
- Shaft Drive
  116
- Secondary Bevel Gears Construction
  117
  - Removal and Disassembly
    118
  - Inspection
    123
  - Reassembly
    123
  - Bearing Pre-Load Adjustment
    125
  - Secondary Gear Shim Adjustment
    126
    
    Backlash
    126
    
    Tooth Contact
    127
  - Final Assembly and Remounting
    129
  - Reassembly Information
    131
- Propeller Shaft Construction
  132
  - Removal and Disassembly
    132
  - Inspection
    133
    
    Reassembly and Remounting
    133
- Final Gear Case Breather Circuit
  136
  - Air and Gear Oil Flow in Final Gear Case
    136
  - Breather Circuit
    136
  - Removal and Disassembly
    137
  - Inspection
    142
  - Reassembly
    142
  - Bearing Pre-Load Adjustment
    146
  - Final Gear Shim Adjustment
    147
    
    Shim Clearance
    148
    
    Backlash
    148
    
    Tooth Contact
    150
  - Final Assembly and Remounting
    151
  - Reassembly Information
    152
Cooling System

153
- Cooling System
  154
- Cooling Solution
  156
- Radiator and Water Hoses
  157
- Thermostat
  160
- Water Pump
  161
- Thermo-Switch and Fan Motor Relay
  165
  - Engine Thermo-Switch
    166
  - Fan Motor Relay
    166
  - Fan Motor
    167
- Water Temperature Meter and Temperature Gauge
  167
Fuel and Lubrication System

169
- Fuel System
  170
- Fuel Cock
  171
- Fuel Pump
  172
- Fuel Pump Relay
  173
- Carburetor
  174
  - Carburetor Construction
    174
  - Specifications
    176
  - I.D. No. Location
    176
  - Diaphragm and Piston Operation
    177
  - Slow System
    178
  - Transient Enrichment System
    178
  - Main System
    179
  - Starter System
    180
  - Float System
    180
  - Disassembly
    181
  - Needle Valve Inspection
    185
  - Float Height Adjustment
    185
  - Reassembly
    186
  - Fuel Level Inspection
    189
  - Balancing Carburetors
    190
- Lubrication System
  192
  - Oil Pressure
    192
  - Oil Sump Filter
    192
  - Lubrication System Chart
    193
Electrical System

200
- Charging System
  201
- Ignition System
  203
- Starter System
  207
- Combination Meter and Check Panel
  211
- Water Temperature Meter
  213
- Fuel Level Indicator System
  215
- Lamps
  216
- Switches
  217
- Battery
  221
Chassis

224
- Front Wheel
  225
- Front Brake
  230
- Front Fork
  237
- Steering Stem
  244
- Rear Wheel and Rear Brake
  249
- Rear Suspension and Swingarm
  256
- Clutch Master Cylinder
  266
Servicing Information

270
- Troubleshooting
  271
- Cable, Harness and Hose Routing
  280
- Special Tools
  287
- Tightening Torque
  292
- Service Data
  295

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