Disassembly/Assembly Of The Gearbox Output Shaft (Shaft Removed) - Husqvarna TR 650 TERRA 2013 Workshop Manual

TR 650 TERRA 2013 - TR 650 STRADA 2013

Disassembly/assembly of the gearbox output shaft (shaft removed)

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Disassembly:
- Secure the gearbox output shaft (1) in a vice with protective clamps.
- Remove the ring (2).
- Extract the gear (3) and (4) with the needle roller bearing (5) and washer (6).
- Use an appropriate tool to push back the retainer ring (7), to remove the ring (8) locked in place by ring (9).
Be careful not to damage the needle roller bearings during disassembly.
- Extract gear (10) with the needle roller bearings (11) and ring (12).
- Remove the retaining ring (7).
- Extract the gear (13).
- Disassemble the retaining ring (14) and the washer (15).
- Extract the cogwheel (16).
- Extract the needle roller bearing (17).
Re-assembly:
During operation, the gear pairs slide towards each other. If just one coupling gear is replaced, the load bearing ca-
pacity on gears may become significantly worse.
Replace the paired gears, but one at a time!
- All components must be checked before installation and replaced if necessary.
- Secure the gearbox output shaft (1) in a vice with protective clamps.
- Install the lubricated needle roller bearing (17).
- Install the gear (16) so that the front teeth of the sliding gear (13) mate properly.
- Install the ring (15).
- Fit the new retaining ring (14).
- Install the sliding gear (13).
- Fit a new retaining ring (7) in its seat.
- Install the washer (12), the needle roller bearing (11) and gear (10).
- Install the ring (9).
- Fit the new retaining ring (8).
- Position the retainer ring (7) using an appropriate tool into the groove.
- Install the cogwheel (4) and the washer (6).
- Install the oiled needle roller bearing (5) and the gear (3) so that the front teeth of the sliding gear (4) mate properly.
- Fit the washer (2).
CRANKCASE DISASSEMBLY
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F3.17
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Workshop Manual Ed.09-2012
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H11634