Husqvarna TR 650 TERRA 2013 Manual
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Husqvarna TR 650 TERRA 2013 Manual

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ELECTRICAL SYSTEM
TR 650 TERRA 2013 - TR 650 STRADA 2013
M
Section
Workshop Manual Ed. 09-2012
M.1

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Summary of Contents for Husqvarna TR 650 TERRA 2013

  • Page 1 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Section Workshop Manual Ed. 09-2012...

  • Page 2: Table Of Contents

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Wiring diagram (NON-ABS Version)............M.5 Wiring diagram (ABS Version) ..............M.6 Key to wiring diagram ................. M.7 Electrical component location ..............M.9 Generator performance ................M.11 Neutral position sensor ................M.12 Ignition and injection system ..............
  • Page 3 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Starting system ..................M.48 Electronic ignition system ................M.48 Electrical connectors positioning ............... M.49 Important ....................M.53 Workshop Manual Ed. 09-2012...
  • Page 4 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Workshop Manual Ed. 09-2012...

  • Page 7: Key To Wiring Diagram

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Key to wiring diagram Code Description X9001 Instrument panel X9010 Headlight X9018 Front parking light X9023 Number plate light X9030 Front LH turning indicator X9035 Rear LH turning indicator...
  • Page 8 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Code Description X9517 Internal ignition coil X9550 Intake air temperature sensor X9552 Idle check valve X9553 Alarm system antenna X9562 Coolant temperature sensor X9570 Throttle position sensor X9572 Canister cleaning valve (USA)

  • Page 9: Electrical Component Location

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Electrical component location Generator (1) inside the right-hand cover; H111034 Electronic ignition coils (2) integrated with spark plug cap positioned on the cylinder head; Spark plugs on the cylinder head;...
  • Page 10 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Throttle open position sensor (13) on throttle body; Idle actuator (14) on throttle body; H111038 Coolant temperature sensor (15) on RH side of cylinder head; H111039 Electric fan (16) on the rear part of the radiator;...

  • Page 11: Generator Performance

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Combined dashboard (20). H111043 Checking generator stator windings resistance (1) Disconnect the stator coil connector from the wiring and measure resistance with a meter. H111034 1) Measure across the terminals of the connector (2); correct value is about 0.1 - 1.0...

  • Page 12: Neutral Position Sensor

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Neutral position sensor Positioned in the left-hand side of the engine, under the sprocket casing. H111045 Workshop Manual Ed. 09-2012 M.12...

  • Page 14: Ignition And Injection System

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Ignition and injection system The engine ignition and injection system is controlled by the electronic control unit (ECU) which controls the status of the engine and the surrounding environ- ment at each moment with a series of sensors.

  • Page 15: Charging System

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Charging system The charging system is composed of: - Battery (1); - Voltage regulator (2); - Alternator (3). - Starter relay (4). The alternated current generated by the alternator is converted into direct cur- rent by the voltage regulator.

  • Page 16: Charging System Inspections

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Charging system inspections Battery Remove the saddle as described in the relevant paragraph to gain access to the battery. Disconnect the BLACK negative cable from the battery. Measure current across the negative terminal of the battery and the negative cable using an ammeter clamp.

  • Page 17: Electric Starting System

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Electric starting system The starting system is composed of: - ECU (1). - Battery (2); - Starter relay (3); - Starter motor (4); - Fuse box (5); - Ignition (6);...

  • Page 18: Starting System Inspection

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Starting system inspection Starter motor inspection For the inspection of the starter motor (1), proceed as follows: - connect a meter across ground (3) and starter motor contact (2).

  • Page 19: Coil Windings / Stick-Coil Inspection

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Coil windings / Stick-Coil inspection Disconnect the connector (1). Lift the coil / Stick-Coil (2) to remove it. Measure the resistance of the primary and secondary winding with a me- ter.

  • Page 20: Spark Plug

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Spark plug in starting the engine and overload the coil. A gap that is too narrow may cause Clean off any dirt around spark plug base before removing the spark plug. It is...

  • Page 21: Headlight, Tail Light

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Headlight, tail light Headlight adjustment The headlamp features a twin bulb for low and high beam and a festoon bulb 9 __ for the city or parking light. 10m/32,8ft...

  • Page 22: Front Headlamp Bulb Replacement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Front headlamp bulb replacement Proceed as follows to reach the headlamp bulbs: - Loosen the screws (1) and remove the front fairing (2); H111057 - completely loosen the top headlight adjustment screw (3);...
  • Page 23 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 - remove the headlight (5) by turning it downwards (see illustration); H111062 - disconnect the connector (6); - remove the rubber hood(7), release the retainer clip (8) and remove the light bulb (9).

  • Page 24: Headlight Removal

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Headlight removal - Loosen the screws (1) and remove the front fairing (2); H111057 - completely loosen the top headlight adjustment screw (3); H111058 H111059 - loosen the two side headlight retention screws (4);...
  • Page 25 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 - remove the headlight (5) by turning it downwards (see illustration); H111062 - disconnect the connector (6). H12014 Workshop Manual Ed. 09-2012 M.24...

  • Page 26: Turning Indicator Bulb Replacement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Turning indicator bulb replacement - Loosen the screw (1); H111066 - remove lens (2) and replace bulb (3) pushing it inside, and turning it to remove Once the bulb has been replaced, reverse the above procedure to reassemble.

  • Page 27: Number Plate Bulb Replacement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Number plate bulb replacement - Loosen screw (1) and remove the number plate bulb (2) from the mudguard. H111068 - Extract the bulb holder (3) with the bulb (4) from the housing.

  • Page 28: Left-Hand Switch

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Left-hand switch High beam switch control. Low beam switch. Left-hand turning indicators (self-cancelling) Right-hand turning indicators (self-cancelling) H111071 To deactivate the turning indicators, press the control lever after it is returned to the centre.
  • Page 29 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 MY12 H12093 MY13 H12092 A ....Orange R ....Red AZ ....Light blue M ....Brown Gr ....Grey VI ....Violet N ....Black Bl ....Blue B ....

  • Page 30: Right-Hand Handlebar Switch

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Right-hand handlebar switch The right-hand switch features the following controls: 1) Engine start button 2) Engine KILL SWITCH. H111072 V/BL V/BL < H10947 V ....Green Bl ....Blue N ....

  • Page 31: Right-Hand Switch Removal

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Right-hand switch removal - Remove the front fairing as described in the relevant paragraph. - Unscrew the screws (1) and move the support (2) to gain access to the con- nectors.

  • Page 32: Left-Hand Switch Removal

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Left-hand switch removal - Remove the front fairing as described in the relevant paragraph. - Unscrew the screws (1) and move the support (2) to gain access to the con- nectors.

  • Page 33: Fuses

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Fuses before replacing it. a new fuse. General fuse (1) - 30A Two fuses located in the rear of the battery compartment on the solenoid starter, one of which is a spare.

  • Page 34: Semiconductor Parts

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Semiconductor parts improper procedure may lead to severe damage. H06526 Relay removal - Remove the saddle as described in the relevant paragraph. - Lift the relays (1) off their supports and disconnect them by removing the connectors.

  • Page 35: Relay Test

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Relay test Gain access to the relays as described in the relevant paragraph; then remove them. 1) Main relay. 2) Electric fan relay 3) Fuel pump relay H111083 A: Set the meter to the "Impedance" scale and check the energiser coil for proper operation.

  • Page 36: Combined Dashboard

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Combined dashboard H111084 The motorcycle has a combined dashboard divided into the following areas: 1. Warning lights (see “ Description of warning lights”). 2. Multifunction display (see “ Description of multifunction display”).

  • Page 37: Warning Light Description

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Warning light description “ABS” warning light. When turning the key to the “ON” position, the warning light starts blink- ing and keeps on blinking until the vehicle starts moving forward. If the system works properly, the warning light turns off;...

  • Page 38: Description Of Multifunction Display

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Description of multifunction display 1. “ICE” indicator: This appears when the external temperature is lower than 3°C or 37.4°F 2. “SERVICE” indicator: This indicates that it is time for a service.

  • Page 39: Setting Units Of Measurement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Setting units of measurement The units of measurement must be set when the motorcycle is stationary and the key is set to ON. - Press the “S” button (1) until the word “ODO” or “TEMP” appears on the display.

  • Page 40: Setting Parameters

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Setting parameters With the dashboard on, press the “S” button (1) to display the various display functions: ODO ; TRIP ; TEMP ; CON ; CLOCK The “ODO”, “TEMP” and “CLOCK” functions are for display purposes only.

  • Page 41: Control Unit Removal

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Control unit removal - Before disconnecting the ECU, disconnect the battery cables. - Remove the saddle as described in the relevant paragraph. - Unscrew the two screws (1) and remove the ECU (2).

  • Page 42: Ignition Removal

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Ignition removal - Remove the front fairing as described in the relevant paragraph. - Unscrew the screw (1) to remove the connector bracket (2). H111095 H111096 STRADA - Unscrew the screws (3) under the mudguard and the upper screw (4).
  • Page 43 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 - Lift the headlamp fairing (5) off the lower clips and turn it to the right. H111100 - Cut the ties (6) and open the clamp (7). - Disconnect the alarm system antenna connector (8).

  • Page 44: Rear Stop Microswitch Replacement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Rear stop microswitch replacement - Unscrew the screw (1). H12004 - Unscrew the three screws (2) and remove the plastic cover (3). H12005 - Disconnect connector (4) and remove the microswitch (5).

  • Page 45: Clutch Microswitch Replacement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Clutch microswitch replacement - Remove the headlight as described in the relevant paragraph. - Open the rubber clamps (1). H12064 - Disconnect the connector (2). H12065 - Unscrew the microswitch (3) and replace it.

  • Page 46: Front Stop Microswitch Replacement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Front stop microswitch replacement - Remove the headlight as described in the relevant paragraph. - Undo the nut (1). - Disconnect the microswitch (2). H12007 - Disconnect the connector (3).

  • Page 47: Stand Rotative Switch Replacement

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Stand rotative switch replacement - Loosen the nut (1) and remove the switch (2) from the stand. H11790 - Disconnect the connector (3). - Replace the switch (2); during the reassembly, insert the switch tab (4) in the hole (5) of the stand and the upper part of the switch in the centring pin (6).

  • Page 48: Replacement Of Front Wheel Abs Sensor

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Replacement of front wheel ABS sensor - Disconnect the connector (1). H12071 - Free the cable harness from its fasteners (2). STRADA TERRA H12073 - Unscrew the screw (3) and remove the sensor (4).

  • Page 49: Troubleshooting

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Troubleshooting Charging system A battery that does not hold charge might be a symptom of: 1) current draw (see paragraph "Battery"); 2) incorrect voltage (see paragraph "Regulated voltage"); 3) no continuity in generator (see paragraph "Checking generator stator wind- ings resistance");...

  • Page 50: Electrical Connectors Positioning

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Electrical connectors positioning The following connectors are located in the front underneath the headlight: 1) Dashboard connector. 2) R.H. turning indicator connector. 3) Front stop microswitch connector. 4) Right-hand switch connector.
  • Page 51 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 On the right-hand side of the bike, the following connectors are to be found: 10) Speed sensor/rear wheel ABS connector. H12079 11) Crankshaft position sensor connector. 12) Voltage regulator connector.
  • Page 52 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 16)Lambda sensor connector. H12083 16A) Front wheel ABS sensor connector. H12084 The following connectors are located underneath the saddle: 17) Fuel pump connector. 18) Diagnosis connector. 19) Fuses. 20) Relay connectors.
  • Page 53 ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 The following connectors are located on the throttle body: 25) Throttle open sensor connector. 26) Idle actuator connector. H12087 The following connectors are located on the rear chassis: 27) Tail light connector.

  • Page 54: Important

    ELECTRICAL SYSTEM TR 650 TERRA 2013 - TR 650 STRADA 2013 Important Before washing the motorcycle, it is necessary to duly protect the following parts from water: b) Clutch and front brake levers, handgrips, handlebar switches; d) Steering head, wheel bearings,...

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