Teledyne T200U-NOy Addendum
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Teledyne T200U-NOy Addendum

Teledyne T200U-NOy Addendum

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Copyright 2011
Teledyne Advanced Pollution Instrumentation
Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
T200U-NOy ANALYZER
(for use with T200 Operators Manual, PN 06858
and with the T200U Addendum, PN 06861)
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
Toll-free Phone: 800-324-5190
ADDENDUM
USA
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Part Number 07303A
(DCN5948)
03 January 2011

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Summary of Contents for Teledyne T200U-NOy

  • Page 1 T200U-NOy ANALYZER ADDENDUM (for use with T200 Operators Manual, PN 06858 and with the T200U Addendum, PN 06861) © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.com Website: http://www.teledyne-api.com/...
  • Page 2 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 3 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 4 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 5: Safety Messages

    NEVER use any gas analyzer to sample combustible gas(es)! Note For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product, contact Teledyne API’s Customer Service Department: Telephone: 800-324-5190 Email: api-customerservice@teledyne.com...

  • Page 6: Consignes De Sécurité

    CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à...

  • Page 7: Table Of Contents

    Table of Contents Safety Messages ............................i CONSIGNES DE SÉCURITÉ ..................II Table of Contents........................... iii List of Figures ............................iv List of Tables............................iv INTRODUCTION ....................5 GETTING STARTED .................... 7 Unpacking and Inspection ......................7 Electrical and Pneumatic Connections ...................7 Initial Operation........................
  • Page 8 7.2 Setting the Converter Temperature ..................... 33 7.2.1 Temperature Controller Setup....................34 8.0 T200U-NO SPARE PARTS LIST ................. 37 List of Figures FIGURE 1. REAR PANELS: T200U NOY (TOP) AND 501Y (CENTER); CONVERTER (BOTTOM)..9 FIGURE 2. REAR PANEL PNEUMATIC CONNECTIONS ................10 FIGURE 3 REPLACING THE PARTICULATE FILTER .................

  • Page 9: Introduction

    1.0 INTRODUCTION The T200U-NOy analyzer consists of an external Converter designed to support a NOx analyzer by converting multiple, unstable compounds grouped under the name NOy. The converter is mounted externally at the sample inlet to minimize flow time between sample in and converter, thereby optimizing measurement accuracy.
  • Page 10 Model T200EU-NOy Option Manual Addendum This page intentionally left blank. 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 11: Getting Started

    3. Locate the analyzer and 501Y Bypass Pump Chassis in close proximity, preferably mounting one over the other in a 19” rack. 4. Connect the T200U-NOy analyzer rear panel electrical connectors per the T200 operation manual. 5. Connect the pneumatic cable fittings from the analyzer rear panel (Figure 1, top) to the 501Y rear panel (Figure 1, center) and from the 501Y rear panel to the Converter (Figure 1, bottom).
  • Page 12 Model T200U-NOy Option Manual Addendum match up the correct tube with the appropriate rear panel fitting. Please note that the dashed lines in Figure 2 show optional Zero/Span Valve configuration connections. 6. Also connect the port of the analyzer rear panel to the external Pump.

  • Page 13: Figure 1. Rear Panels: T200U Noy (Top) And 501Y (Center); Converter (Bottom)

    Model T200U-NOy Option Manual Addendum Figure 1. Rear Panels: T200U-NOy Analyzer (top) and 501Y (center); Converter (bottom) 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 14: Figure 2. Rear Panel Pneumatic Connections

    Model T200U-NOy Option Manual Addendum Figure 2. Rear Panel Pneumatic Connections Note: Pneumatic tubes and rear panel labels include numbers to facilitate matching connections between instruments. Connections from Analyzer to Pump to Converter: Analyzer Pump Chassis Converter NO IN (1)

  • Page 15: Initial Operation

    1. After confirming proper supply voltage, turn on the power to the analyzer and the 501Y bypass pump, and plug in the external Pump. If you are unfamiliar with the T200U-NOy analyzer, we recommend that you read the overview in Section 3 of its operation manual before proceeding.
  • Page 16 Model T200U-NOy Option Manual Addendum This page intentionally left blank. 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 17: Specifications, Warranty

    3.0 SPECIFICATIONS, WARRANTY 3.1 Specifications Table 2 Specifications for the External Converter and the the 501Y Bypass Pump Converter Remotely mounted molybdenum external Converter with temperature controller in a NEMA – 4 enclosure. C  7 Converter Temperature C with read-out on front panel of bypass pump chassis.

  • Page 18: Warranty

    AGREEMENT OF API'S PERFORMANCE HEREUNDER, WHETHER FOR BREACH OF WARRANTY OR OTHERWISE. TERMS AND CONDITIONS All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.

  • Page 19: The T200U-No Yexternal Converter

     Externally mounted molybdenum converter (external Converter)  External Pump The T200U-NOy system allows the point of sampling to be located in close proximity to the Converter. This configuration provides minimal time delay between the sample inlet and the remotely mounted (~10 meters above ground) external Converter. Minimizing the transit time between the sample inlet and Converter enables the conversion of labile components of NOy.
  • Page 20 Model T200U-NOy Option Manual Addendum This page intentionally left blank. 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 21: Calibration And Zero/Span (Option) Checks

    5.0 CALIBRATION AND ZERO/SPAN (Option) CHECKS Unlike most NOx analyzers, the T200U-NOy does not have a sample inlet port on its rear panel. The sample inlet is located on the external Converter. Also, if a fitting is located at the CAL OUT (3), SPAN and ZERO AIR ports, then the analyzer is equipped with the Zero/Span option.

  • Page 22: Calibration Or Cal Check Procedure

    Model T200U-NOy Option Manual Addendum NOTE The T200U-NOy does NOT have equivalency approval. 5.1 Calibration or Cal Check Procedure Calibration of the analyzer can be checked or adjusted using gas introduced either through the ZERO and SPAN ports of the analyzer (if option installed) or through the CAL IN (3) port on the 501Y rear panel.

  • Page 23: Table 4 Enter Expected Span Gas Concentrations Procedure For No & Noy

    Model T200U-NOy Option Manual Addendum Table 4 Enter Expected Span Gas Concentrations Procedure For NO & NOy Step Action Comment Press This menu sequence causes the analyzer to prompt for the CAL>CONC>NOy expected NOy concentration. Enter the NOy span concentration value by pressing the applicable touchscreen buttons to set the expected value.
  • Page 24 Model T200U-NOy Option Manual Addendum This page intentionally left blank. 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 25: Maintenance

    6.0 MAINTENANCE 6.1 Maintenance Schedule The schedule for preventative maintenance is presented in Table 6 below. Table 6 Preventative Maintenance Calendar Item Maintenance Interval Zero/Span Calibration Annually or after maintenance or repairs Zero/Span Checks Daily Particulate Filter Weekly as needed Ozone Flow Check every year and replace o-ring and orifice in reaction cell...

  • Page 26: Replacing The Sample Particulate Filters

    Model T200U-NOy Option Manual Addendum 6.2 Replacing the Sample Particulate Filters The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to cause instrument drift, and affect accuracy. To check and change the filter: Fold down the 501Y front panel.

  • Page 27: Figure 3 Replacing The Particulate Filter

    Model T200U-NOy Option Manual Addendum Figure 3 Replacing the Particulate Filter 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 28: Checking Analyzer Flow Rate

    Model T200U-NOy Option Manual Addendum 6.3 Checking Analyzer Flow Rate The external Pump is capable of maintaining the reaction cell pressure at less than 5.0 In-Hg-A. If a higher pressure is noted, the Pump may need servicing. Check the Pump and pneumatic system for leaks or rebuild the Pump.

  • Page 29: Figure 4 Noy Converter Guts Assembly Location

    Model T200U-NOy Option Manual Addendum Figure 4 NOy Converter Guts Assembly Location 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 30: Inspecting Pneumatic Lines

    Model T200U-NOy Option Manual Addendum 6.5 Inspecting Pneumatic Lines Particulate matter in the pneumatic lines will affect both flow rate and response time. It is important that the pneumatic system be periodically inspected and thoroughly cleaned if necessary. Clean by disassembling and passing methanol through three times. Dry with clean zero air.

  • Page 31: Figure 5. Pneumatics Diagram

    Model T200U-NOy Option Manual Addendum Figure 5. Pneumatics Diagram 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 32: Checking For Leaks

    Model T200U-NOy Option Manual Addendum 6.6 Checking for Leaks If a leak checker is not available, it is possible to leak check the instrument using the sample pump plus a shut-off valve. Turn off power to the analyzer and the 501Y, and unplug the external Pump.
  • Page 33 Model T200U-NOy Option Manual Addendum Pressurize the system and check for leaks by watching overall pressure. The pressure should not drop more than 1"Hg (.5psi) in 5 minutes. If the instrument fails the pressure test, each fitting needs to be leak checked to find the location.
  • Page 34 Model T200U-NOy Option Manual Addendum This page intentionally left blank. 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 35: Troubleshooting, Adjustments

    It provides troubleshooting procedures that address problems to the board level. As a guide to troubleshooting, think of the T200U-NOy as two systems: Pneumatics and Electronics.  Pneumatics - Over 50% of all instrument problems are traced to pneumatic leaks.

  • Page 36: Figure 7 Pneumatic Diagram

    Model T200U-NOy Option Manual Addendum Figure 7 Pneumatic Diagram 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 37: Leak Check

    Model T200U-NOy Option Manual Addendum 7.1.2 Leak Check Refer to Section 5.6 for the leak check procedure. 7.1.3 501Y Bypass Pump Diagnostic Procedures The 501Y bypass pump is capable of maintaining a total bypass flow rate of ~2.2 lpm. If flow checks indicate a fall off in bypass flow, the pump may need servicing.

  • Page 38: Temperature Controller Setup

    Model T200U-NOy Option Manual Addendum 7.2.1 Temperature Controller Setup The FUJI temperature controller has been programmed at the factory and should not need to be altered under normal usage. Indications that would require re-programming are:  Failure / replacement of controller.
  • Page 39 Model T200U-NOy Option Manual Addendum SECONDARY MENU (The fixed characteristics of the system). PRESS DISPLAY ACTION SEL hold until p-n1 SET TO 0 – REVERSE ACTION SEL hold until p-n2 SET TO 2 = TYPE J THERMOCOUPLE p-dF DIGITAL FILTER...

  • Page 40: Figure 8 Electrical Diagram

    Model T200U-NOy Option Manual Addendum Figure 8 Electrical Diagram 07303A (DCN5948) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 41: T200U-No Yspare Parts List

    Use of replacement parts other than those supplied by API may result in non-compliance with European Standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more recent updates to part numbers. Reference: 06848 11/8/2010 1:13:10 PM...
  • Page 42 Model T200U-NOy Option Manual Addendum Reference: 06848 11/8/2010 1:13:10 PM PARTNUMBER DESCRIPTION 041800600 PCA, PMT PREAMP, VR, 041920000 ASSY, THERMISTOR 042340100 OPTION, ZERO/SPAN VALVES, (KB) 042680100 ASSY, VALVE (SS) 043420000 ASSY, HEATER/THERM, O2 SEN 044340000 ASSY, HTR, BYPASS MANIFOLD 044540000...
  • Page 43 Model T200U-NOy Option Manual Addendum Reference: 06848 11/8/2010 1:13:10 PM PARTNUMBER DESCRIPTION CN0000073 POWER ENTRY, 120/60 (KB) FL0000001 FILTER, SS (KB) FL0000003 FILTER, DFU (KB) FM0000004 FLOWMETER (KB) FT0000010 CONNECTOR-ORING, SS, 1/8" (HK) HW0000005 FOOT HW0000020 SPRING HW0000030 ISOLATOR HW0000036 TFE TAPE, 1/4"...

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