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Hitachi X200-002SFE/NFU Instruction Manuals

X200 series. single-phase input 200v class. three-phase input 200v class. three-phase input 400v class.
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X200 Series Inverter
Instruction Manual
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• Single-phase Input 200V class
• Three-phase Input
• Three-phase Input
Manual Number: NT301X
March 2007
Hitachi Industrial Equipment Systems Co., Ltd.
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200V class
400V class
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Summary of Contents for Hitachi X200-002SFE/NFU

  • Page 1 • Single-phase Input 200V class • Three-phase Input 200V class • Three-phase Input 400V class Manual Number: NT301X After read this manual, Keep it handy for future reference. March 2007 Hitachi Industrial Equipment Systems Co., Ltd. More user manuals on ManualsBase.com...

  • Page 2: Safety Messages

    Safety Messages For the best results with the X200 Series inverter, carefully read this manual and all of the warning labels attached to the inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference. Definitions and Symbols A safety instruction (message) includes a “Safety Alert Symbol”...

  • Page 3: General Precautions - Read These First

    X200 series equipment. CAUTION: Proper grounds, disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by Hitachi Industrial Equipment Systems Co., Ltd. CAUTION: Be sure to connect a motor thermal disconnect switch or overload device to the X200 series controller to assure that the inverter will shut down in the event of an overload or an overheated motor.
  • Page 4 WARNING: Rotating shafts and above-ground electrical potentials can be hazardous. Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance should be performed only by qualified personnel. CAUTION: a) Class I motor must be connected to earth ground via low resistive path (<0.1Ω) b) Any motor used must be of a suitable rating.

  • Page 5: Index To Warnings And Cautions In This Manual

    Index to Warnings and Cautions in This Manual Cautions and Warnings for Orientation and Mounting Procedures HIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power before …2-3 working on this control. Wait five (5) minutes before removing the front cover. Hazard of electrical shock.
  • Page 6 Wiring – Warnings for Electrical Practice and Wire Specifications …2-16 WARNING: “USE 60/75°C Cu wire only” or equivalent. …2-16 WARNING: “Open Type Equipment.” …2-16 WARNING: “Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 240V maximum.” For models with suffix S or L. …2-16 CAUTION: “Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 480V maximum.”...
  • Page 7 Wiring – Cautions for Electrical Practice CAUTION: Fasten the screws with the specified fastening torque in the table below. … 2-18 Check for any loosening of screws. Otherwise, there is the danger of fire. CAUTION: Be sure that the input voltage matches the inverter specifications; …...
  • Page 8 CAUTION: Remarks for using ground fault interrupter breakers in the main power … 2-20 supply: Adjustable frequency inverter with integrated CE-filters and shielded (screened) motor cables have a higher leakage current toward earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupters.
  • Page 9 viii Warnings for Configuring Drive Parameters WARNING: When parameter B012, level of electronic thermal setting, is set to … 3-34 motor FLA rating (Full Load Ampere nameplate rating), the inverter provides solid state motor overload protection at 115% of motor FLA or equivalent. If parameter B012 exceeds the motor FLA rating, the motor may overheat and damaged.
  • Page 10 WARNING: Be sure not to touch the inside of the energized inverter or to put any … conductive object into it. Otherwise, there is a danger of electric shock and/or fire. WARNING: If power is turned ON when the Run command is already active, the …...

  • Page 11: General Warnings And Cautions

    Warnings and Cautions for Troubleshooting and Maintenance WARNING: Wait at least five (5) minutes after turning OFF the input power supply … before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. WARNING: Make sure that only qualified personnel will perform maintenance, …...
  • Page 12 CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary side of the inverter. Ground fault interrupter Inverter Power Input L1, L2, L3 U, V, W Motor When there has been a sudden power failure while an operation instruction is active, then the unit may restart operation automatically after the power failure has ended.
  • Page 13 CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTER In the case below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module: The unbalance factor of the power supply is 3% or higher. the power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500kVA or more).

  • Page 14: Ul Cautions, Warnings And Instructions

    xiii CAUTION: When the EEPROM error E08 occurs, be sure to confirm the setting values again. normally closed CAUTION: When using active state settings (C011 to C015) for externally commanded Forward or Reverse terminals [FW] or [RV], the inverter may start automatically when the external system is powered OFF or disconnected from the inverter! So do not use normally closed active state settings for Forward or Reverse terminals [FW] or [RV] unless your...
  • Page 15 The wire size range and tightening torque for field wiring terminals are presented in the tables below. Motor Output Power Terminal Torque Input Inverter Model Wiring Size Voltage Ft-lbs (N-m) Range (AWG) X200-002SFE/NFU X200-004SFE/NFU 0.55 X200-005SFE (75°C only) 0.75 X200-007SFE/NFU 200V 1 1/2 X200-011SFE Class X200-015SFE/NFU...

  • Page 16: Circuit Breaker And Fuse Sizes

    X200-022HFE/HFU Phase X200-030HFE 400V X200-040HFE/HFU Motor Overload Protection Hitachi X200 inverters provide solid state motor overload protection, which depends on the proper setting of the following parameters: • B012 “electronic overload protection” • B212 “electronic overload protection, 2nd motor” Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is 0.2 * rated current to 1.0 * rated current.

  • Page 17: Table Of Contents

    Table of Contents Safety Messages Hazardous High Voltage.......................i General Precautions – Read These First! ................. ii Index to Warnings and Cautions in This Manual ..............iii General Warnings and Cautions....................iv UL Cautions, Warnings and Instructions ................xii Circuit Breaker and Fuse Sizes ....................xv Table of Contents Revisions ..........................
  • Page 18 Network Protocol Reference ....................B-6 ModBus Data Listing ......................B-19 Appendix C: Drive parameter Setting Tables Introduction ..........................C-2 Parameter Settings for Keypad Entry ..................C-2 Appendix D: CE-EMC Installation Guidelines CE-EMC Installation Guidelines ...................D-2 Hitachi EMC Recommendations ....................D-5 Index More user manuals on ManualsBase.com...

  • Page 19: Revisions

    xviii Revisions Revision History Table Operation Revision Comments Date of Issue Manual No. Initial release of manual NT301X March 2007 NT301X This manual is valid with QRG (NT3011X) and Caution (NTZ301X) More user manuals on ManualsBase.com...

  • Page 20: Contact Information

    NOTE: To receive technical support for the Hitachi inverter you purchased, contact the Hitachi inverter dealer from whom you purchased the unit, or the sales office or factory contact listed above. Please be prepared to provide the following inverter nameplate...
  • Page 21 1−1 Getting Started In This Chapter… page - Introduction..................2 - X200 Inverter Specifications ............5 - Introduction to Variable-Frequency Drives........12 - Frequently Asked Questions ............17 More user manuals on ManualsBase.com...

  • Page 22: Introduction

    • Fan has ON/OFF selection to provide longer life for cooling fan. A full line of accessories from Hitachi is available to complete your motor application: • Digital remote operator keypad • Panel-mount keypad bezel kit and DIN rail mounting adapter (35mm rail size) •...
  • Page 23 ICS-1 or ICS-3, 1m or 3m) connects the modular connectors of the keypad and inverter. Hitachi provides a panel mount keypad kit (below, right). It includes the mounting flange, gasket, keypad, and other hardware. You can mount the keypad with the potentiometer for a NEMA1 rated installation.
  • Page 24 1−4 Inverter Specification Label The Hitachi X200 inverters have product labels located on the right side of the housing, as pictured below. Be sure to verify that the specifications on the labels match your power source, and application safety requirements.

  • Page 25: X200 Inverter Specifications

    1−5 X200 Inverter Specifications Model-specific tables for 200V and 400V class inverters The following tables are specific to X200 inverters for the 200V and 400V class model groups. Note that “General Specifications” on page 1-10 apply to both voltage class groups.
  • Page 26 (for Low Voltage Directive). Note7: At the rated voltage when using a Hitachi standard 3-phase, 4-pole motor. Note8: The braking torque via capacitive feedback is the average deceleration torque at the shortest deceleration (stopping from 50/60Hz as indicated). It is not continuous regenerative braking torque.

  • Page 27: X200 Inverter Specifications

    1−7 X200 Inverter Specifications, continued… Item 200V class Specifications X200 inverters, EU version 015SFEF 022SFEF – 200V models USA version 015NFU 022NFU 037LFU Applicable motor size *2 Rated capacity 230V (kVA) 240V Rated input voltage - SFEF type: 1-phase input only - NFU type: 1-phase or 3-phase input - LFU type: 3-phase input only 1-phase: 200V-15% to 240V +10%, 50/60Hz ±5%...
  • Page 28 1−8 Item 400V class Specifications X200 inverters, EU version 004HFEF 007HFEF 015HFEF 022HFEF 400V models USA version 004HFU 007HFU 015HFU 022HFU Applicable motor size *2 0.75 Rated capacity 380V (kVA) 480V Rated input voltage *6 3-phase: 380V-15% to 480V ±10%, 50/60Hz ±5% Integrated EMC EU version SFE series : EN61800-3 category C2 filter...
  • Page 29 1−9 Item 400V class Specifications X200 inverters, EU version 030HFEF 040HFEF 400V models USA version – 040HFU Applicable motor size *2 Rated capacity 380V (kVA) 480V Rated input voltage *6 3-phase: 380V-15% to 480V ±10%, 50/60Hz ±5% Integrated EMC EU version SFE series : EN61800-3 category C2 filter filter USA version...

  • Page 30: General Specifications

    1−10 General Specifications The following table applies to all X200 inverters. Item General Specifications Protective housing *1 IP20 Control method Sinusoidal Pulse Width Modulation (PWM) control Carrier frequency 2kHz to 12kHz (default setting: 3kHz) Output frequency range *4 0.5 to 400Hz Frequency accuracy Digital command: 0.01% of the maximum frequency Analog command: 0.4% of the maximum frequency (25°C ±...
  • Page 31 1−11 Signal Ratings Detailed ratings are in “Control Logic Signal Specifications” on page 4-6. Signal / Contact Ratings Built-in power for inputs 24VDC, 30mA maximum Discrete logic inputs 27VDC maximum Discrete logic outputs 50mA maximum ON state current, 27 VDC maximum OFF state voltage Analog output 0 to 10VDC, 1mA Analog input, current...

  • Page 32: Introduction To Variable-Frequency Drives

    Introduction to Variable-Frequency Drives The Purpose of Motor Speed Control for Industry Hitachi inverters provide speed control for 3-phase AC induction motors. You connect AC power to the inverter, and connect the inverter to the motor. Many applications benefit from a motor with variable speed, in several ways: •...
  • Page 33 Inverter Input and Three-phase Power The Hitachi X200 Series of inverters includes two sub-groups: the 200V class and the 400V class inverters. The drive describes in this manual may be used in either the United States or Europe, although the exact voltage level for commercial power may be slightly different from country to country.
  • Page 34 The Hitachi inverter is a rugged and reliable device. The intention is for the inverter to assure the role of controlling power to the motor during all normal operations. Therefore,...
  • Page 35 For loads that continuously overhaul the motor for extended periods of time, the X200 may not be suitable (contact your Hitachi distributor). The inverter parameters include acceleration and deceleration, which you can set to match the needs of the application.
  • Page 36 1−16 Velocity Profiles The X200 inverter is capable of sophisticated Speed Set speed speed control. A graphical representation of that capability will help understand Accel Decel configure the associated parameters. This manual makes use of the velocity profile graph used in industry (shown at right). In the Velocity Profile acceleration example,...

  • Page 37: Frequently Asked Questions

    1−17 Frequently Asked Questions Q. What is the main advantage in using an inverter to drive a motor, compared to alternative solutions? A. An inverter can vary the motor speed with very little loss of efficiency, unlike mechanical or hydraulic speed control solutions. The resulting energy savings usually pays for the inverter in a relatively short time.
  • Page 38 Q. How many poles should the motor have? A. Hitachi inverters can be configured to operate motors with 2, 4, 6, or 8 poles. The greater the number of the poles, the slower the top motor speed will be, but it will have higher torque at the base speed.
  • Page 39 This is a physics question that may be answered either empirically or through extensive calculations. Q. Several options related to electrical noise suppression are available for the Hitachi inverters. How can I know if my application require any of these options? A.
  • Page 40 2−1 2−1 Inverter Mounting and Installation In This Chapter… page - Orientation to Inverter Features ............. 2 - Basic System Description............... 7 - Step-by-Step Basic Installation ............8 - Powerup Test.................. 22 - Using the Front Panel Keypad ............24 More user manuals on ManualsBase.com...

  • Page 41: Orientation To Inverter Features

    2−2 Orientation to Inverter Features Unpacking and Inspection Please take a few moments to unpack your new X200 inverter and perform these steps: Look for any damage that may have occurred during transportation. Verify the contents of the box include: a.
  • Page 42 2−3 Front Housing Cover HIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power before working on this control. Wait five (5) minutes before removing the front cover. Housing Cover Removal – The front housing cover is held in place by a screw and two pairs of tabs.
  • Page 43 2−4 Logic Connector Introduction After removing the front housing cover, take a moment to become familiar with the connectors, as shown below. Serial communication port Danger! Do not touch! Logic and analog signal connections Relay output contacts HIGH VOLTAGE: Hazard of electrical shock. Never touch the naked PCB portions while the unit is powered up.
  • Page 44 2−5 DIP Switch Introduction The inverter has internal DIP switches, located at the middle of the logic connectors as shown below. This selection provides an introduction, and refers you to other chapter that discuss the DIP switch in depth. The 485/OPE (RS485/Operator) DIP switch configures the inverter’s RS485 serial port.
  • Page 45 2−6 Power Wiring Access – First, ensure no power source of any kind is connected to the inverter. If power has been connected, wait five minutes after power down and verify the Power LED is OFF to proceed. After removing the front housing cover, the two housing partitions that covers the power wiring exit will be able to slide upward as shown to the...

  • Page 46: Basic System Description

    2−7 Basic System Description A motor control system will obviously include a motor and inverter, as well as a breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a system can also have a variety of additional components.

  • Page 47: Step-By-Step Basic Installation

    2−8 WARNING: In the cases below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module: 1. The unbalance factor of the power supply is 3% or higher. 2. The power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500kVA or more).
  • Page 48 2−9 Choosing a Mounting Location Step 1: Study the following caution messages associated with mounting the inverter. This is the time when mistakes are most likely to occur that will result in expensive rework, equipment damage, or personal injury. CAUTION: Be sure to install the unit on flame-resistant material such as steel plate. Otherwise, there is the danger of fire.
  • Page 49 2−10 Ensure Adequate Ventilation Step 2: To summarize the caution messages – you will need to find a solid, non- flammable, vertical surface that is in a relatively clean and dry environment. In order to ensure enough room for air circulation around the inverter to aid in cooling, maintain the specified clearance and the inverter specified in the diagram.
  • Page 50 2−11 Check Inverter Dimensions Step 4: Locate the applicable drawing on the following pages for your inverter. Dimensions are given in millimeters (inches) format. X200-002SFEF, -004SFEF, -002NFU, -004NFU D [mm] Applied model -002NFU, -002SFEF -004NFU, -004SFEF NOTE: Some inverter housing require two mounting screws, while other requires four. Be sure to use lock washers or other means to ensure screws do not loosen due to vibration.
  • Page 51 2−12 Dimensional drawings, continued… X200-005SFEF,007SFEF, -007NFU CAUTION: Power terminal assignment is different compared to old models such as L100, L200 series, etc,. Pay attention when wiring the power cable More user manuals on ManualsBase.com...
  • Page 52 2−13 Dimensional drawings, continued… X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFU CAUTION: Power terminal assignment is different compared to old models such as L100, L200 series, etc,. Pay attention when wiring the power cable More user manuals on ManualsBase.com...
  • Page 53 2−14 Dimensional drawings, continued… X200-004HFEF, -004HFU CAUTION: Power terminal assignment is different compared to old models such as L100, L200 series, etc,. Pay attention when wiring the power cable More user manuals on ManualsBase.com...
  • Page 54 2−15 Dimensional drawings, continued… X200-007HFEF, -007HFU CAUTION: Power terminal assignment is different compared to old models such as L100, L200 series, etc,. Pay attention when wiring the power cable More user manuals on ManualsBase.com...
  • Page 55 2−16 Dimensional drawings, continued… X200-015HFEF~040HFEF, -015HFU~040HFU CAUTION: Power terminal assignment is different compared to old models such as L100, L200 series, etc,. Pay attention when wiring the power cable More user manuals on ManualsBase.com...
  • Page 56 2−17 This page is left intentionally blank… More user manuals on ManualsBase.com...

  • Page 57: Warning: "Open Type Equipment."

    2−18 Prepare for Wiring Step 5: It is very important to perform the wiring steps carefully and correctly. Before proceeding, please study the caution and warning message herebelow. WARNING: “USE 60/75°C Cu wire only” or equivalent. WARNING: “Open Type Equipment.” WARNING: “Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 240V maximum.”...
  • Page 58 2−19 Determining Wire and Fuse Sizes The maximum motor currents in your application determines the recommended wore size. The following table gives the wire size in AWG. The “Power Lines” column applies to the inverter input power, output wires to the motor, the earth ground connection, and any other components shown in the “Basic System Description”...
  • Page 59 2−20 Terminal Dimensions and Torque Specs The terminal screw dimensions for all X200 inverters are listed in table below. This information is useful in sizing spade lug or ring lug connectors for wire terminations. WARNING: Fasten the screws with the specified fastening torque in the table below. Check for any loosening of screws.
  • Page 60 2−21 Please use the terminal arrangement below corresponding to your inverter model. Inverter models X200-002SFEF~004SFEF, X200-005SFEF~022SFEF, X200-002NFU~004NFU X200-007NFU~022NFU,037LFU X200-004HFEF~040HFEF X200-004HFU~040HFU L2 N/L3 N/L3 SFEF Jumper NFU, LFU HFEF, HFU Jumper Jumper Jumper Jumper U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 CAUTION: Power terminal assignment is different compared to old models such as L100, L200 series, etc,.
  • Page 61 2−22 CAUTION: Be sure that the input voltage matches the inverter specifications: • Single-phase 200 to 240 V 50/60 Hz (0.2kW~2.2kW) for SFEF models • Single/Three-phase 200 to 240 V 50/60 Hz (0.2kW~2.2kW) for NFU models • Three-phase 200 to 240 V 50/60 Hz (3.7kW~7.5kW) for LFU models •...
  • Page 62 2−23 Wire the Inverter Output to Motor Step 7: The process of motor selection is beyond the scope of this manual. However, it must be an AC induction motor with three phases. It should also come with a chassis ground lug. If the motor does not have three power input leads, stop the installation and verify the motor type.

  • Page 63: Powerup Test

    3. Get an introduction to the use of the built-in operator keypad. The powerup test gives you an important starting to ensure a safe and successful application of the Hitachi inverter. We highly recommend performing this test before proceeding to the other chapters in this manual.
  • Page 64 2−25 Pre-test and Operational Precautions The following instructions apply to the powerup test, or to any time the inverter is powered and operating. Please study the following instructions and messages before proceeding with the powerup test. 1. The power supply must have fusing suitable for the load. Check the fuse size chart presented in Step 5, if necessary.

  • Page 65: Using The Front Panel Keypad

    2−26 Using the Front Panel Keypad Please take a moment to familiarize yourself with the keypad layout shown in the figure below. The display is used in programming the inverter’s parameters, as well as monitoring specific parameter values during operation. Display Units (Hertz / Amperes) LEDs Power LED Parameter Display...
  • Page 66 2−27 Keys, Modes, and Parameters The purpose of the keypad is to provide a way to function change modes and parameters. The term POWER applies to both monitoring modes and parameters. ALARM function codes These are all accessible through that are primary 4-character codes.
  • Page 67 2−28 Keypad Navigation Map The X200 Series inverter drives have many programmable functions and parameters. Chapter 3 will cover these in detail, but you need to access just a few items to perform the powerup test. The menu structure makes use of function codes and parameter codes to allow programming and monitoring with only a 4-digit display and a keys and LEDs.
  • Page 68 2−29 Selecting Functions and Editing Parameters To prepare to run the motor in the powerup test, this section will show how to configure the necessary parameters: 1. Select the keypad potentiometer as the source of motor speed command (A001). 2. Select the keypad as the source of the RUN command (A002). 3.
  • Page 69 2−30 If the Potentiometer Enable LED is OFF, follow these steps below. Action Display Func./Parameter (Starting point) A- - - “A” Group selected Press the key. A001 Speed command source setting FUNC 00 = Keypad potentiometer 01 = Control terminals Press the FUNC key again.
  • Page 70 2−31 Set the Motor Base Frequency – The motor is designed to operate at a specific AC frequency. Most commercial motors are designed for 50/60 Hz operation. First, check the motor specifications. Then follow the steps below to verify the setting or correct it for your motor.
  • Page 71 2−32 Action Display Func./Parameter (Starting point) A003 Base frequency setting Press the key and hold until A082 AVR voltage select Default value for AVR voltage: 200V class = 230VAC 400V class = 400VAC (HFE) Press the key. FUNC = 460VAC (HFU) Set to your motor specs (your display Press the key as needed.
  • Page 72 2−33 Set the Number of Motor Poles – The motor’s internal winding arrangement determines its number of magnetic poles. The specification label on the motor usually indicates the number of poles. For proper operation, verify the parameter setting matches the motor poles.
  • Page 73 2−34 Monitoring Parameters with the Display After using the keypad for parameter editing, it’s a good idea to switch the inverter from Program Mode to POWER Monitor Mode. The PRG LED will be OFF, and the ALARM Hertz or Ampere LED indicates the display units. STOP For the powerup test, monitor the motor speed RESET...
  • Page 74 NOTE: Some factory automation devices such as PLCs have alternative Run/Program modes; the device is in either one mode or the other. In the Hitachi inverter, however, Run Mode alternates with Stop Mode, and Program Mode alternates with Monitor Mode.
  • Page 75 3−1 Configuring Drive Parameters In This Chapter… page - Choosing a Programming Device........... 2 - Using the Keypad Devices .............. 3 - “D” Group: Monitoring Functions ..........6 - “F” Group: Main Profile Parameters ..........9 - “A” Group: Standard Functions ........... 10 - “B”...

  • Page 76: Choosing A Programming Device

    Choosing a Programming Device Introduction Hitachi variable frequency drives (inverters) use the latest electronics technology for getting the right AC waveform to the motor at the right time. The benefits are many, including energy savings and higher machine output or productivity. The flexibility required to handle a broad range of applications has required ever more configurable options and parameters –...

  • Page 77: Using The Keypad Devices

    3−3 Using the Keypad Devices The X200 Series inverter front keypad contains all the elements for both monitoring and programming parameters. The keypad is layout is pictured below. All other programming devices for the inverter have a similar key arrangement and function. Display Units (Hertz / Amperes) LEDs Power LED Parameter Display...
  • Page 78 3−4 Keypad Navigation Map You can use the inverter’s front panel keypad to navigate to any parameter or function. The diagram below shows the basic navigation map to access these items. Monitor Mode Programming Mode PRG LED=OFF PRG LED=OFF Display Data Select parameter Edit parameter Power down...
  • Page 79 3−5 Operational Modes The RUN and PRG LEDs tell just part of the story; STOP Run Mode and Program Modes are independent RESET Stop modes, not opposite modes. In the state diagram to the right, Run alternates with Stop, and Program Mode alternates with Monitor Mode.

  • Page 80: D" Group: Monitoring Functions

    3−6 “D” Group: Monitoring Functions You can access important parameter values with the “D” Group monitoring functions, whether the inverter is in Run Mode or Stop Mode. After selecting the function code number for the parameter you want to monitor, press the Function key once to show the value on the display.
  • Page 81 3−7 “D” Function Mode Units Func. Name / Description Code SRW Display Edit D007 Scaled output frequency Displays output frequency − Hz times monitor scaled by the constant in B086. constant Decimal point indicates range: XX.XX 0.00 to 99.99 XXX.X 100.0 to 999.9 XXXX.
  • Page 82 3−8 Local Monitoring During Network Operation The X200 inverter’s serial port may be connected to a network or to an external digital operator. During those times, the inverter keypad keys will not function (except for the Stop key). However, the inverter’s 4-digit display still provides the Monitor Mode function, displaying any of the parameters D001 to D007.

  • Page 83: F" Group: Main Profile Parameters

    3−9 “F” Group: Main Profile Parameters The basic frequency (speed) profile is Output defined by parameters contained in the “F” F002 F003 frequency Group as shown to the right. The set running frequency is in Hz, but acceleration F001 and deceleration are specified in the time duration of the ramp (from zero to maximum frequency, or from maximum frequency to zero).

  • Page 84: A" Group: Standard Functions

    3−10 “A” Group: Standard Functions The inverter provides flexibility in how you control Run/Stop operation and set the output frequency (motor speed). It has other control sources that can override the A001 / A002 settings. Parameter A001 sets the source selection for the inverter’s output frequency.
  • Page 85 3−11 Run Command Source Setting – For parameter A002, the following table provides a further description of each option, and a reference to other page(s) for more information. Code Run Command Source Refer to page(s)… Control terminal – The [FW] or [RV] input terminals control 4-11 Run/Stop operation Keypad Run key –...
  • Page 86 3−12 Basic Parameter Settings These settings affect the most fundamental behavior of the inverter – the outputs to the motor. The frequency of the inverter’s AC output determines the motor speed. You may switch from three different sources for the reference speed. During application development you may prefer using the potentiometer, but you may switch to an external source (control terminal setting) in the finished application, for example.
  • Page 87 3−13 Analog Input Settings The inverter has the capability to accept an external analog input that can command the output frequency to the motor. Voltage input (0-10 V) and current input (4-20mA) are available on separate terminals ([O] and [OI] respectively). Terminal [L] serves as signal ground for the two analog inputs.
  • Page 88 3−14 “A” Function Defaults Mode Func. Name / Description Units Code SRW Display Edit (EU) (USA) A005 [AT] selection Five options; select codes: − 02…Select between [O] and integrated POT at [AT] 03…Select between [OI] and integrated POT at [AT] 04…Only [O] input active 05…Only [OI] input active AT-Slct...
  • Page 89 3−15 Multi-speed and Jog Frequency Setting The X200 inverter has the capability to store and output up to 16 preset frequencies to multi-speed the motor (A020 to A035). As in traditional motion terminology, we call this profile capability. These preset frequencies are selected by means of digital inputs to the inverter.
  • Page 90 3−16 Torque Control Algorithms Inverter Torque Control Algorithms The inverter generates the motor output according Variable freq. control, A044 to the V/f algorithm selected. Parameter A044 constant torque selects the inverter algorithm for generating the Output Variable freq. control, frequency output, as shown in the diagram to the reduced torque right (A244 for 2nd motor).
  • Page 91 3−17 Be aware that running the motor at a low speed for a long time can cause motor overheating. This is particularly true when manual torque boost is ON, or if the motor relies on a built-in fan for cooling. NOTE: Manual torque boost applies only to constant torque (A044=00) and variable torque (A044=01) V/f control.
  • Page 92 3−18 DC Braking (DB) Settings Normal DC braking performance⎯ The DC Running Free run DC brake braking feature can provide additional stopping torque when compared to a normal deceleration to a stop. DC braking is particularly useful at low speeds when normal deceleration torque is minimal.
  • Page 93 3−19 CAUTION: Be careful to avoid specifying a braking time that is long enough to cause motor overheating. If you use DC braking, we recommend using a motor with a built-in thermistor, and wiring it to the inverter’s thermistor input (see “Thermistor Thermal Protection”...
  • Page 94 3−20 Frequency-related Functions Frequency Limits – Upper and lower Output limits can be imposed on the inverter frequency output frequency. These limits will Upper A061 apply regardless of the source of the limit speed reference. You can configure the Settable lower frequency limit to be greater than range zero as shown in the graph.
  • Page 95 3−21 Jump Frequencies – Some motors or machines exhibit resonances at particular speed(s), which can be destructive for prolonged running at those speeds. The inverter has up to three jump frequencies as shown in the graph. The hysteresis around the jump frequencies causes the inverter output to skip around the sensitive frequency values.

  • Page 96: Pid Control

    3−22 PID Control When enabled, the built-in PID loop calculates an ideal inverter output value to cause a loop feedback process variable (PV) to move closer in value to the set point (SP). The frequency command serves as the SP. The PID loop algorithm will read the analog input for the process variable (you specify the current or voltage input) and calculate the output.
  • Page 97 3−23 Automatic Voltage Regulation (AVR) Function The automatic voltage regulation (AVR) feature keeps the inverter output waveform at a relatively constant amplitude during power input fluctuations. This can be useful if the installation is subject to input voltage fluctuations. However, the inverter cannot boost its motor output to a voltage higher than the power input voltage.
  • Page 98 3−24 Energy Savings Mode / Optional Accel/Decel Energy Saving Mode – This function allows the inverter to deliver the minimum power necessary to maintain speed at any given frequency. This works best when driving variable torque characteristic loads such as fans and pumps. Parameter A085=01 enables this function and A086 controls the degrees of its effect.
  • Page 99 3−25 Second Acceleration and Deceleration Functions The X200 inverter features two-stage acceleration and deceleration ramps. This gives flexibility in the profile shape. You can specify the frequency transition point, the point at which the standard acceleration (F002) or deceleration (F003) changes to the second acceleration (A092) or deceleration (A093).
  • Page 100 3−26 “A” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) A095 Acc1 to Acc2 frequency Output frequency at which transition point Accel1 switches to Accel2, range is 0.0 to 400.0 Hz ACC CHfr 0000.0Hz A295 Acc1 to Acc2 frequency Output frequency at which...
  • Page 101 3−27 Accel/Decel Standard acceleration and deceleration is Output linear. The inverter CPU can also frequency Accel. curve selection calculate an S-curve acceleration or Target deceleration curve as shown. This profile freq. S-curve useful favoring load A097 = 01 characteristics in particular applications. Linear A097 = 00 Curve settings for acceleration and...
  • Page 102 3−28 Additional Analog Input Settings Input Range Settings – The parameters in the following table adjust the input characteristics of the analog current input. When using the inputs to command the inverter output frequency, these parameters adjust the starting and ending ranges for the current, as well as the output frequency range.
  • Page 103 3−29 Analog Input Calculate Function – The inverter can mathematically combine two input sources into one value. The Calculate function can either add, subtract, or multiply the two selected sources. This provides the flexibility needed by various applications. You can use the result for the output frequency setting (use A001=10) or for the PID Process Variable (PV) input (use A075=03).
  • Page 104 3−30 Add Frequency – The inverter can add or subtract on offset value to the output frequency setting which is specified by A001 (will work with any of the five possible sources). The ADD Frequency is a value you can store in parameter A145. the ADD Frequency is summed with or subtracted from the output frequency setting only when the [ADD] terminal is ON.
  • Page 105 3−31 Potentiometer Settings Input Range Settings – The parameters in the following table adjust the input characteristics of the integrated POT. When using the POT to command the inverter output frequency, these parameters adjust the starting and ending ranges for the POT, as well as the output frequency range.

  • Page 106: B" Group: Fine Tuning Functions

    3−32 “B” Group: Fine Tuning Functions The “B” Group of functions and parameters adjust some of the more subtle but useful aspects of motor control and system configuration. Automatic Restart Mode The restart mode determines how the inverter will resume operation after a fault causes a trip event.
  • Page 107 3−33 “B” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) B001 Selection of automatic restart Select inverter restart method, − mode Four option codes: 00…Alarm output after trip, no automatic restart 01…Restart at 0Hz 02…Resume operation after frequency pull-in 03…Resume previous freq.
  • Page 108 3−34 Electronic Thermal Overload Alarm Setting The thermal overload detection protects the Torque inverter and motor from overheating due to an B013 = 01 Constant torque 100% excessive load. It uses a current/inverse time curve to determine the trip point. Reduced torque First, use B013 to select the torque characteristic...
  • Page 109 3−35 Overload Restriction If the inverter’s output current exceeds a Motor preset current level you specify during current Restriction area acceleration or constant speed, the overload B022 restriction feature automatically reduces the output frequency to restrict the overload. This feature does not generate an alarm or trip event.
  • Page 110 3−36 Software Lock Mode The software lock function keeps personnel from accidentally changing parameters in the inverter memory. Use B031 to select from various protection levels. The table below lists all combinations of B031 option codes and the ON/OFF state of the [SFT] input. Each Check or Ex indicates Mode...
  • Page 111 3−37 “B” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) B031 Software lock mode selection Prevents parameter changes, in − four options, option codes: 00…all parameters except B031 are locked when [SFT] terminal is ON 01…all parameters except B031 and output frequency F001 are locked when [SFT]...
  • Page 112 3−38 Non Stop Operation at Power OFF Non stop operation at power OFF helps to avoid tripping or free-running of the motor when power turns OFF during running. Inverter controls the internal DC bus voltage by decelerating the motor, and finally makes the motor stop. Power DC bus voltage b052...
  • Page 113 3−39 “B” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) B050 Selection of the non stop Two option codes: − operation 00…Disabled 01…Enabled IPS MODE B051 Non stop operation start Setting of DC bus voltage to start voltage setting non stop operation.
  • Page 114 3−40 Miscellaneous Settings The miscellaneous settings include scaling factors, initialization modes, and others. This section covers some of the most important settings you may need to configure. B080: [AM] analog signal gain –This parameter allows you to scale the analog output [AM] relative to the monitored variable.
  • Page 115 3−41 “B” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) B080 [AM] analog signal gain Adjust of analog output at 100. 100. − terminal [AM], range is 0 to 255 AM-Adj 00100% B082 Start frequency adjustment Sets the starting frequency for the inverter output, range is 0.5 to 9.9 Hz...
  • Page 116 3−42 B091/B088: Stop Mode / Restart Mode Configuration – You can configure how the inverter performs a standard stop (each time Run FWD and REV signals turn OFF). Setting B091 determines whether the inverter will control the deceleration, or whether it will perform a free-run stop (coast to a stop).
  • Page 117 3−43 “B” Function Defaults Mode Func. Name / Description Units Code SRW Display Edit (EU) (USA) B088 Restart mode after FRS Selects how the inverter resumes − operation with free-run stop (FRS) is cancelled, two options: 00…Restart from 0Hz 01…Restart from frequency detected from real speed of motor (frequency pull-in) RUN FRS...
  • Page 118 3−44 B089: Monitor display select for networked inverter – When the X200 inverter is controlled via network, the inverter’s keypad display can still provide Monitor Mode. The D00x parameter selected by function B089 sill be displayed on the keypad. See “Local Monitoring During Network Operation”...
  • Page 119 3−45 B130, B131: Over-voltage LAD Stop Enable / Level – The over-voltage LADSTOP B130 = 01 OV LADSTOP = Enable function monitors the DC bus voltage and actively changes the output frequency DC bus profile to maintain the DC bus voltage voltage within settable limits.
  • Page 120 3−46 DC Bus AVR for deceleration Settings This function is to achieve stable DC bus voltage in case of deceleration. DC bus voltage raises due to regeneration during deceleration. When this function is activated (B133=01), inverter controls the deceleration time so that the DC bus voltage not to go up to the overvoltage trip level, and leads to the tripless operation during deceleration.
  • Page 121 3−47 Miscellaneous Settings ~continuation~ B140: Over-current Trip Suppression – The B140 = 01 OV LADSTOP = Enable Over-current Trip Suppression function Motor monitors the motor current and actively Approx. 150% of the inverter current changes the output frequency profile to rated current maintain the motor current within the limits.
  • Page 122 3−48 “B” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) B140 Over-current trip Two option codes: − suppression 00…Disable 01…Enable I-SUP Mode B150 Carrier mode Automatically reduces the carrier − frequency as the ambient temperature increases.

  • Page 123: C" Group: Intelligent Terminal Functions

    3−49 “C” Group: Intelligent Terminal Functions The five input terminals [1], [2], [3], [4], and [5] can be configured for any of 31 different functions. The next two tables show how to configure the five terminals. The inputs are logical, in that they are either OFF or ON. We define these states as OFF=0, and ON=1. The inverter comes with default options for the five terminals.
  • Page 124 3−50 The input logic conversion is programmable for each of the six inputs default to normally open (active high), but you can select normally closed (active low) in order to invert the sense of the logic. “C” Function Defaults Mode Func.
  • Page 125 3−51 Input Function Summary Table – This table shows all thirty-one intelligent input functions at a glance. Detailed description of these functions, related parameters and settings, and example wiring diagrams are in “Using Intelligent Input Terminals” on page 4-8. Input Function Summary Table Option Terminal Function Name...
  • Page 126 3−52 Input Function Summary Table Option Terminal Function Name Description Code Symbol PTC thermistor ANLG When a thermistor is connected to terminal [5] Thermal Protection and [L], the inverter checks for over-temperature and will cause trip event and turn OFF output to motor OPEN A disconnect of the thermistor causes a trip...
  • Page 127 3−53 Input Function Summary Table Option Terminal Function Name Description Code Symbol ADD frequency Adds the A145 (add frequency) value to the output enable frequency Does not add the A145 value to the output frequency F-TM Force Terminal Force inverter to use input terminals for output Mode frequency and Run command sources Source of output frequency set by A001 and source of...
  • Page 128 3−54 Output Terminal Configuration The inverter provides configuration for logic (discrete) and analog outputs, shown in the table below. “C” Function Defaults Func. Name / Mode Description Units Code SRW Display Edit (EU) (USA) C021 Terminal [11] function 12 programmable functions available −...
  • Page 129 3−55 Output Function Summary Table – This table shows all twelve functions for the logical outputs (terminals [11] and [AL]) at a glance. Detailed descriptions of these functions, related parameters and settings, and example wiring diagrams are in “Using Intelligent Output Terminals”...
  • Page 130 3−56 Analog Function Summary Table – This table shows both functions for the analog voltage output [AM] terminal, configured by C028. More information on using and calibrating the [AM] output terminal is in “Analog Output Operation” on page 4-55. Analog Function Summary Table Option Function Name Description...
  • Page 131 3−57 Low Load Detection Parameters following parameters work conjunction with the intelligent output Output function, when configured. The output current mode parameter (C038) sets the mode of C039 the detection at which the low load detection signal [LOC] turns ON. Three kinds of modes can be selected.
  • Page 132 3−58 Output Function Adjustment Parameters following parameters work Output conjunction with the intelligent output current function, when configured. The overload C041 level parameter (C041) sets the motor current level at which the overload signal [OL] turns ON. The range of setting is from 0% to 200% of the rated current for inverter.
  • Page 133 3−59 “C” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) C041 Overload level setting Sets the overload signal level Rated current between 0% and 200% (from 0 to for each two time the rated current of the inverter model OV LVL 001.60A...
  • Page 134 3−60 Network Communications Settings The following table lists parameters that configure the inverter’s serial communications port. The settings affect how the inverter communication with a digital operator (such as SRW-0EX), as well as a ModBus network (for networked inverter applications). The settings cannot be edited via the network, in order to ensure network reliability.
  • Page 135 3−61 Analog Signal Calibration Settings The functions in the following table Freq setpoint configure the signals for the analog Max. freq input terminals. Note that these 200% settings change current/voltage sink/source 100% Max. freq /2 characteristics – only the zero and span (scaling) of the signals.
  • Page 136 3−62 Miscellaneous Functions The following table contains miscellaneous functions not in other function groups. “C” Function Defaults Mode Func. Name / Description Units Edit Code SRW Display (EU) (USA) C091 Debug mode enable * Displays debug parameters. − Two option codes: 00…Disable 01…Enable <Do not set>...
  • Page 137 3−63 Output Logic and Timing Logic Output Function – The inverter has a built-in logic output feature. You can select any two of the other nine intelligent output options for internal inputs. Then, configure the logic function to apply the logical AND, OR, or XOR (exclusive OR) operates as desired to the two inputs.
  • Page 138 3−64 Output Signal ON/OFF Delay Function – Intelligent outputs including terminals [11] and the output relay, have configurable signal transition delays. Each output can delay either the OFF-to-ON or ON-to-OFF transitions, or both. Signal transition delays are variable from 0.1 to 100.0 seconds. This feature is useful in applications that must tailor inverter output signals to meet timing requirements of certain external devices.

  • Page 139: H" Group: Motor Constants Functions

    3−65 “H” Group: Motor Constants Functions The “H” Group parameters configure the Inverter Torque Control Algorithms inverter for the motor characteristics. You must manually set H003 and H004 values to match A044 the motor. Parameter H006 is factory-set. If you V/f control, want to reset the parameters to the factory constant torque...
  • Page 140 4−1 Operations and Monitoring In This Chapter… page - Introduction..................2 - Connecting to PLCs and Other Devices ........4 - Control Logic Signal Specifications..........6 - Intelligent Terminal Listing ............. 7 - Using Intelligent Input Terminals............ 8 - Using Intelligent Output Terminals..........34 - Analog Input Operation ..............

  • Page 141: Introduction

    4−2 Introduction The previous material in Chapter 3 gave a reference listing of all the programmable functions of the inverter. We suggest that you first scan through the listing of inverter functions to fain a general familiarity. This chapter will build on that knowledge in the following ways: 1.
  • Page 142 4−3 Warning Messages for Operating Procedures WARNING: Be sure to turn ON the input power supply only after closing the front case. While the inverter is energized, be sure not to open the front case. Otherwise, there is the danger of electric shock. WARNING: Be sure not to operate electrical equipment with wet hands.

  • Page 143: Connecting To Plcs And Other Devices

    4−4 Connecting to PLCs and Other Devices Hitachi inverters (drives) are useful in many types of applications. During installation, the inverter keypad (or other programming device) will facilitate the initial configuration. After installation, the inverter will generally receive its control commands through the control logic connector or serial interface from another controlling device.
  • Page 144 4−5 Example Wiring Diagram The schematic diagram below provides a general example of logic connector wiring, in addition to basic power and motor wiring converted in Chapter 2. The goal of this chapter is to help you determine the proper connections for the various terminals shown below for your application needs.

  • Page 145: Control Logic Signal Specifications

    4−6 Control Logic Signal Specifications The control logic connectors are located just behind the front housing cover. The relay contacts are just to the left of the logic connectors. Connector labeling is shown below. Relay contacts AL2 AL1 AL0 Analog Analog Logic output...

  • Page 146: Intelligent Terminal Listing

    4−7 Intelligent Terminal Listing Intelligent Inputs Use the following table to locate pages for intelligent input material in this chapter. Input Function Summary Table Symbol Code Function Name Page FORWARD Run/Stop 4-11 Reverse Run/Stop 4-11 Multi-speed Select, Bit 0 (LSB) 4-12 Multi-speed Select, Bit 1 4-12...

  • Page 147: Using Intelligent Input Terminals

    4−8 Using Intelligent Input Terminals Terminals [1], [2], [3], [4], and [5] are identical, programmable inputs for general use. The input circuits can use the inverter’s internal (isolated) +24V field supply or an external power supply. This section describes input circuits operation and how to connect them properly to switches or transistor outputs on field devices.
  • Page 148 4−9 The two diagrams below input wiring circuits using the inverter’s internal +24V supply. Each diagram shows the connection for simple switches, or for a field device with transistor outputs. Note that in the lower diagram, it is necessary to connect terminal [L] only when using the field device with transistors.
  • Page 149 4−10 The two diagrams below show input wiring circuits using an external supply. If using the “Sinking Inputs, External Supply” in below wiring diagram, be sure to remove the short bar, and use a diode (*) with the external supply. This will prevent a power supply contention in case the short bar is accidentally placed in the incorrect position.
  • Page 150 4−11 Forward Run/Stop and Reverse Run/Stop Commands: When you input the Run command via the terminal [FW], the inverter executes the Forward Run command (high) or Stop command (low). When you input the Run command via the terminal [RV], the inverter executes the Reverse Run command (high) or Stop command (low).
  • Page 151 4−12 Multi-Speed Select The inverter can store up to 16 different target Multi- Input Function speed frequencies (speeds) that the motor output uses for CF4 CF3 CF2 CF1 steady-state condition. These speeds Speed 0 accessible through programming four of the intelligent Speed 1 terminals as binary-encoded inputs CF1 to CF4 per Speed 2...
  • Page 152 4−13 While using the multi-speed capability, you can monitor the present frequency with monitor function D001 during each segment of a multi-speed operation. NOTE: When using the Multi-speed Select settings CF1 to CF4, do not display parameter F001 or change the value of F001 while the inverter is in Run Mode (motor running).
  • Page 153 4−14 Jogging Command The Jog input [JG] is used to command [JG] the motor to rotate slowly in small increments for manual operation. The speed is limited to 10 Hz. The [FW], [RV] frequency for the jogging operation is set by parameter A038. Jogging does not use an acceleration ramp, so we recommend setting...
  • Page 154 4−15 External Signal for DC Braking When the terminal [DB] is turned ON, the Scenario 1 DC braking feature is enabled. Set the [FW,RV] following parameters when the external DC braking terminal [DB] is to be used: [DB] • A053 – DC braking delay time setting. The range is 0.1 to 5.0 seconds.
  • Page 155 4−16 Set Second Motor, Special Set If you assign the [SET] function to an intelligent input terminal, you can select between two sets of motor parameters. The second parameters store an alternate set of motor characteristics. When the terminal [SET] is turned ON, the inverter will use the second set of parameters to generate the frequency output to the motor.
  • Page 156 4−17 Two Stage Acceleration and Deceleration When terminal [2CH] is turned ON, the inverter changes the rate of acceleration and Target deceleration from the initial settings (F002 frequency F003) second second Output acceleration/ deceleration values. When the initial frequency terminal is turned OFF, the inverter is returned to the original acceleration and [2CH] deceleration time (F002 acceleration time 1,...
  • Page 157 4−18 Free-run Stop When the terminal [FRS] is turned ON, the inverter stops the output and the motor enters the free-run state (coasting). If terminal [FRS] is turned OFF, the output resumes sending power to the motor if the Run command is still active. The free-run stop feature works with other parameters to provide flexibility in stopping and starting motor rotation.

  • Page 158: External Trip

    4−19 External Trip When the terminal [EXT] is turned ON, the inverter enters the trip state, indicates error code E12, and stops the output. This is a general purpose interrupt type feature, and the meaning of the error depends on what you connect to the [EXT] terminal. Even if the [EXT] input is turned OFF, the inverter remains in the trip state.

  • Page 159: Unattended Start Protection

    4−20 Unattended Start Protection If the Run command is already set when power is turned ON, the inverter starts running immediately after powerup. The Unattended Start Protection (USP) function will not prevents that automatic startup, so that the inverter run without outside intervention.

  • Page 160: Software Lock

    4−21 Software Lock When the terminal [SFT] is turned ON, the data of all the parameters and functions (except the output frequency, depending on the setting of B031) is locked (prohibited from editing). When the data is locked, the keypad keys cannot edit inverter parameters. To edit parameters again, turn OFF the [SFT] terminal input.
  • Page 161 4−22 Analog Input Current/Voltage Select The [AT] terminal selects whether the inverter uses the voltage [O] or current [OI] input terminals for external frequency control. When intelligent input [AT] is ON, you can set the output frequency by applying a current input signal at [OI]-[L]. When the [AT] input is OFF, you can apply a voltage input signal at [O]-[L] to set the output frequency.

  • Page 162: Reset Inverter

    4−23 Reset Inverter The [RS] terminal causes the inverter to execute 12 ms the reset operation. If the inverter is in Trip Mode, minimum the reset cancels the Trip state. When the signal [RS] [RS] is turned ON and OFF, the inverter executes the reset operation.
  • Page 163 4−24 Thermistor Thermal Protection Motors that are equipped with a thermistor can be protected from overheating. Input terminal [5] has the unique ability to sense a thermistor resistance. When the resistance value of the thermistor connected to terminal [TH] (5) and [L] is more than 3 k Ω...
  • Page 164 4−25 Three-wire Interface Operation The 3-wire interface is an industry standard motor control interface. This function uses two inputs for momentary contact start/stop control, and a third for selecting forward or reverse direction. To implement the 3-wire interface, assign 20 [STA] (Start), 21 [STP] (Stop), and 22 [F/R] (Forward/Reverse) to three of the intelligent input terminals.
  • Page 165 4−26 PID ON/OFF and PID Clear The PID loop function is useful for controlling motor speed to achieve constant flow, pressure, temperature, etc. in many process applications. The PID Disable function temporarily suspends PID loop execution via an intelligent input terminal. It overrides the parameter A071 (PID Enable) to stop PID execution and return to normal motor frequency output characteristics.
  • Page 166 4−27 Remote Control Up and Down Functions The [UP] [DWN] terminal functions can adjust the output frequency for remote control while the motor is running. The acceleration time and deceleration time of this function is same as normal operation ACC1 and DEC1 (2ACC1,2DEC1). The input terminals operate according to these principles: •...
  • Page 167 4−28 It is possible for the inverter to retain the frequency set from the [UP] and [DWN] terminals through a power loss. Parameter C101 enables/disables the memory. If disabled, the inverter retains the last frequency before an UP/DWN adjustment. Use the [UDC] terminal to clear the memory and return to the original set output frequency.
  • Page 168 4−29 Force Operation from Digital Operator This function permits a digital operator interface to override the following two settings in the inverter: • A001 - Frequency source setting • A002 - Run command source setting When using the [OPE] terminal input, typically A001 and A002 are configured for sources other than the digital operator interface for the output frequency and Run command sources, respectively.

  • Page 169: Add Frequency Enable

    4−30 Add Frequency Enable The inverter can add or subtract an offset value to the output frequency setting which is specified by A001 (will work with any of the five possible sources). The ADD Frequency is a value you can store in parameter A145. The ADD Frequency is summed with or subtracted from the output frequency setting only when the [ADD] terminal is ON.

  • Page 170: Force Terminal Mode

    4−31 Force Terminal Mode The purpose of this intelligent input is to allow a device to force the inverter to allow control of the following two parameters via the control terminals: • A001 - Frequency source setting (01 = control terminals [FW] and [RV] •...
  • Page 171 4−32 Safe Stop The X200 inverter can perform the “uncontrolled stopping by removal of the motor power” which is Stop Category 0, as defined in EN60204-1. It is designed and approved suitable for the requirements of Safety Category 3 in EN954-1, which is a protection against restart, called Safe Stop.
  • Page 172 4−33 Default setting Safety Stop switch condition Terminal Safety Stop switch Safety Stop switch Safety Stop switch Number S8 = ON S8 = ON S8 = OFF - (No func.) [HW based for 1b input] CF2 [US ver. :USP] [HW based for 1a input] [Normal 1a] - (No func.) - (No func.)

  • Page 173: Using Intelligent Output Terminals

    4−34 Using Intelligent Output Terminals The intelligent output terminals are programmable in a similar way to the intelligent input terminals. The inverter has several output functions that you can assign individually to two physical logic outputs. One of the outputs are open-collector transistors, and the other output is the alarm relay (form C –...
  • Page 174 4−35 Sinking Outputs, Open Collector The inverter has an internal relay output with normally open and normally closed contacts Inverter logic circuit board (Type 1 form C). The output signal that controls the relay is configurable; the Alarm Signal is the default setting.
  • Page 175 4−36 Output Signal ON/OFF Delay Function Intelligent outputs including terminals [11], and the output relay, have configurable signal transition delays. Each output can delay either the OFF-to-ON or ON-to-OFF transitions, or both. Signal transition delays are variable from 0.1 to 100.0 seconds. This feature is useful in applications that must tailor inverter output signals to meet timing requirements of certain external devices.

  • Page 176: Run Signal

    4−37 Run Signal When the [RUN] signal is selected as an [FW,RV] intelligent output terminal, the inverter outputs a signal on that terminal when it is in Run Mode. The output logic is B082 Output active low, and is the open collector type start freq.
  • Page 177 4−38 Frequency Arrival Signals Frequency Arrival group of outputs help coordinate external systems with the current velocity profile of the inverter. As the name implies, output [FA1] turns ON frequency arrives when the output at the standard set frequency (parameter F001). Output [FA2] relies on programmable accel/ decel thresholds for increased flexibility.
  • Page 178 4−39 Frequency arrival output [FA1] uses the 1.5 Hz Output standard output frequency (parameter F001 0.5 Hz freq. F001 F001) as the threshold for switching. In the figure to the right, Frequency 1.5 Hz Arrival [FA1] turns ON when the output frequency gets within 0.5 Hz 0.5 Hz below or 1.5 Hz above the target...

  • Page 179: Overload Advance Notice Signal

    4−40 Overload Advance Notice Signal When the output current exceeds a preset Output current value, the [OL] terminal signal turns ON. Threshold The parameter C041 sets the overload C041 Power running threshold. The overload detection circuit Regeneration C041 operates during powered motor operation and during regenerative braking.

  • Page 180: Output Deviation For Pid Control

    4−41 Output Deviation for PID Control SP,PV Process variable The PID loop error is defined as the magnitude (absolute value) of the difference C044 Setpoint between the Setpoint (target value) and the Process Variable (actual value). When the C044 error magnitude exceeds the preset value for C044, the [OD] terminal signal turns ON.

  • Page 181: Alarm Signal

    4−42 Alarm Signal The inverter alarm signal is active when a fault has STOP occurred and it is in the Trip Mode (refer to the RESET Stop diagram at right). When the fault is cleared the alarm signal becomes inactive. STOP RESET We must make a distinction between the alarm...
  • Page 182 4−43 The alarm relay output can be configured in two main ways: • Trip/Power Loss Alarm – The alarm relay is configured as normally closed (C036=1) by default, shown below (left). An external alarm circuit that detects broken wiring also as an alarm connects to [AL0] and [AL1]. After powerup and short delay (<...

  • Page 183: Analog Input Disconnect Detect

    4−44 Analog Input Disconnect Detect This feature is useful when the inverter receives a speed reference from an external device. Upon input signal loss at either the [O] or [OI] terminal, the inverter normally just decelerates the motor to a stop. However, the inverter can use the intelligent output terminal [Dc] to signal other machinery that a signal loss has occurred.
  • Page 184 4−45 PID Second Stage Output two-stage control, The inverter has a built-in PID loop feature for useful for certain applications such as building ventilation or heating and cooling (HVAC). In an ideal control environment, a single PID loop controller (stage) would be adequate. However, in certain conditions, the maximum output energy from the first stage is not enough to maintain the Process Variable (PV) at or near the Setpoint (SP).
  • Page 185 4−46 To use the PID Second Stage Output feature, you will need to choose upper and lower limits for the PV, via C053 and C052 respectively. As the timing diagram below shows, these are the thresholds Stage #1 inverter uses to turn ON or OFF Stage #2 inverter via the [FBV] output.
  • Page 186 4−47 Option Terminal Function Name State Description Code Symbol Feedback Value • Transitions to ON when the inverter is in RUN Check Mode and the PID Process Variable (PV) is less than the Feedback Low Limit (C053) • Transitions to OFF when the PID Feedback Value (PV) exceeds the PID High Limit (C052) •...
  • Page 187 4−48 Network Detection Signal (Integrated ModBus) The Network Detection Signal output indicates the general status of network communications (integrated ModBus communication). The inverter has a programmable watchdog timer to monitor network activity. Parameter C077 sets the time-out period. If communications stop or pause longer than the specified time-out period, the NDc output turns ON.

  • Page 188: Logic Output Function

    4−49 Master Slave Time-out Watchdog timer C077 = xx.xx sec. [NDc] Alarm C076 = 00 or 01 Logic Output Function The Logic Output Function uses the inverter’s built-in logic feature. You can select any two of the other nine intelligent output options for internal inputs (use C141 and C142). Then, use C143 to configure the logic function to apply the logical AND, OR, or XOR (exclusive OR) operator as desired to the two inputs.
  • Page 189 4−50 Option Terminal Function Name State Description Code Symbol Logic Output when the Boolean operation specified by C143 has Function a logical “1” result when the Boolean operation specified by C143 has a logical “0” result Valid for inputs: 11, AL0 – AL2 Example for terminal [11] (default output Required settings C141, C142, C143...
  • Page 190 4−51 Network Detection Signal (FieldBus Option) The Network Detection Signal output indicates the general status of network communications when using a FieldBus option. The inverter has a programmable watchdog timer to monitor network activity. Parameter P044 sets the time-out period. If communications stop or pause longer than the specified time-out period, the ODc output turns ON.

  • Page 191: Low Load Detection Signal

    4−52 Low Load Detection Signal The Low Load Detection Signal output indicates the general status of the inverter output current. When the output current becomes less than the value specified by C039, the LOC output turns ON. Option Terminal Function Name State Description Code...

  • Page 192: Analog Input Operation

    4−53 Analog Input Operation The X200 inverters provide for analog input to AM H O OI L command the inverter frequency output value. +V Ref. The analog input terminal group includes the Voltage input [L], [OI], [O], and [H] terminals on the control connector, which provide for Voltage [O] or Current input Current [OI] input.
  • Page 193 4−54 The following table shows the available analog input settings. Parameter A005 and the input terminal [AT] determine the External Frequency Command input terminals that are available, and how they function. The analog inputs [O] and [OI] use terminal [L] as the reference (signal return).

  • Page 194: Analog Output Operation

    4−55 Analog Output Operation In inverter applications it is useful to monitor the inverter operation from a remote location or AM H O OI L from the front panel of an inverter enclosure. In Analog some cases, this requires only a panel-mounted Voltage A GND volt meter.

  • Page 195: Pid Loop Operation

    4−56 PID Loop Operation In standard operation, the inverter uses a reference source selected by parameter A001 for the output frequency, which may be a fixed value (F001), a variable set by the front panel potentiometer, or value from an analog input (voltage or current). To enable PID calculate operation, set A071=01.
  • Page 196 4−57 PID Loop Configuration The inverter’s PID loop algorithm is configurable for various applications. PID Output Limit - The PID loop controller has a built-in output limit function. This function monitors the difference between the PID setpoint and the loop output (inverter output frequency), measured as a percentage of the full scale range of each.

  • Page 197: Configuring The Inverter For Multiple Motors

    4−58 Configuring the Inverter for Multiple Motors Simultaneous Connections For some applications, you may need to connect two or more motors (wired in parallel) to a single inverter’s output. For example, this is common in conveyor applications where two separate conveyors need to X200 have approximately the same speed.
  • Page 198 4−59 Having two motor profiles lets you store two “personalities” for motors in one inverter’s memory. The inverter allows the final selection between the two motor types to be made in the field through the use of an intelligent input terminal function [SET]. This provides an extra level of flexibility needed in particular situations.

  • Page 199: Chapter 5: Inverter System Accessories

    5−1 Inverter System Accessories In This Chapter… page - Introduction..................2 - Component Description ..............3 - Dynamic Braking................5 More user manuals on ManualsBase.com...
  • Page 200 DC link Inverter includes different sizes of each part type, specified by the choke –x suffix. Hitachi product literature can help match size and rating of your inverter to the proper accessory size. Braking Unit Each inverter accessory comes with its own printed instruction manual.

  • Page 201: Component Descriptions

    5−3 Component Descriptions AC Reactors, Input Side This is useful in suppressing harmonics induced on the power supply lines, or when the main power voltage imbalance exceeds 3% (and power source capacity is more than 500 kVA), or to smooth out line fluctuations. It also improves the power factor. In the following cases for a general-purpose inverter, a large peak current flows on the main power supply side, and is able to destroy the inverter module: •...
  • Page 202 5−4 Zero-phase Reactor (RF Noise Filter) The zero-phase reactor helps reduce radiated noise from the inverter wiring. It can be used on the input or output side of the inverter. The example zero-phase reactor shown to the right comes with a mounting bracket. The wiring must go through the opening to reduce the RF component of the electrical noise.

  • Page 203: Dynamic Braking

    5−5 DC Link Choke The DC choke (reactor) suppresses harmonics generated by the inverter. It attenuates the high-frequency components on the inverter’s internal DC bus (link). However, note that it does not protect the diode rectifiers in the inverter input circuit. Dynamic Braking Introduction The purpose of dynamic braking is to improve the ability of the inverter to stop...

  • Page 204: Troubleshooting

    6−1 Troubleshooting and Maintenance In This Chapter… page - Troubleshooting................2 - Monitoring Trip Events, History, & Conditions......5 - Restoring Factory Default Settings ..........8 - Maintenance and Inspection............9 - Warranty ..................16 More user manuals on ManualsBase.com...

  • Page 205: Troubleshooting

    6−2 Troubleshooting Safety Messages Please read the following safety messages before troubleshooting or performing maintenance on the inverter and motor system. WARNING: Wait at least five (5) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock.

  • Page 206: Troubleshooting Tips

    6−3 Troubleshooting Tips The table below lists typical symptoms and the corresponding solution(s). Symptom/condition Probable Cause Solution • Is the frequency command source • Make sure the parameter A001 parameter setting correct? setting A001 is correct • Is the Run command source A002 •...
  • Page 207 6−4 Symptom/condition Probable Cause Solution • If using the analog input, is the • Check the wiring. current or voltage at [O] or [OI]? • Check the potentiometer or signal generating device. • Is the load too heavy? • Reduce the load. The motor speed will not •...

  • Page 208: Monitoring Trip Events, History, & Conditions

    6−5 Monitoring Trip Events, History, & Conditions Fault Detection and Clearing The microprocessor in the inverter detects a variety STOP of fault conditions and captures the event, RESET Stop recording it in a history table. The inverter output turns OFF, or “trips” similar to the way a circuit STOP breaker trips due to an over-current condition.
  • Page 209 6−6 Error Name Cause(s) Code E 13 When the Unattended Start Protection (USP) is enabled, an error occurred when power is applied while a Run signal is present. The inverter trips and does not go into Run Mode until the error is cleared.
  • Page 210 6−7 Trip History and Inverter Status We recommend that you first find the cause of the fault before clearing it. When a fault occurs, the inverter stores important performance data at the moment of the fault. To access the data, use the monitor functions (Dxxx) and select D081 for details about the present fault (En).

  • Page 211: Restoring Factory Default Settings

    6−8 Restoring Factory Default Settings You can restore all inverter parameters to the original factory (default) settings for the intended country of use. After initializing the inverter, use the powerup test in Chapter 2 to get the motor running again. To initialize the inverter, follow the steps below. Action Display Func./Parameter...

  • Page 212: Maintenance And Inspection

    6−9 Maintenance and Inspection Monthly and Yearly Inspection Chart Inspection Inspection Item Inspected Check for… Cycle Criteria Method Month Year Ambient Extreme Thermometer, Ambient temperature environment temperatures hygrometer between – 10 to 40°C, & humidity non-condensing Major devices Abnormal Visual and aural Stable environment for Overall noise &...
  • Page 213 6−10 Megger test megger is a piece of test equipment that uses a high voltage to determine if an insulation degradation has occurred. For inverters, it is important that the power terminals be isolated from the Earth GND terminal via the proper amount of insulation. The circuit diagram below shows the inverter wiring for performing the megger test.

  • Page 214: Spare Parts

    6−11 Spare parts We recommend that you stock spare parts to reduce down time, including these parts: Quantity Part description Symbol Notes Used Spare Cooling fan 015S, 022S, 015N, 022N, 015L, 022L, 037L 015HF to 040HF Case • Housing cover •...

  • Page 215: General Inverter Electrical Measurements

    6−12 General Inverter Electrical Measurements The following table specifies how to measure key system electrical parameters. The diagrams on the next page show inverter-motor systems and the location of measurement points for these parameters. Circuit location of Measuring Parameter Notes Reference Value measurement instrument...
  • Page 216 6−13 The figures below show measurement locations for voltage, current, and power measurements listed in the table on the previous page. The voltage to be measured is the fundamental wave effective voltage. The power to be measured is the total effective power.
  • Page 217 6−14 Inverter Output Voltage Measurement Techniques Taking voltage measurements around drives equipment requires the right equipment and a safe approach. You are working with high voltages and high-frequency switching waveforms that are not pure sinusoids. Digital voltmeters will not usually produce reliable readings for these waveforms.
  • Page 218 6−15 IGBT Test Method The following procedure will check the inverter transistors (IGBTs) and diodes: 1. Disconnect input power to terminals [R, S, and T] and motor terminals [U, V, and W]. 2. Disconnect any wires from terminals [+] and [–] for regenerative braking. 3.

  • Page 219: Warranty

    (18) months from the date of purchase, or twelve (12) months from the date of installation, whichever occurs first. The warranty shall cover the repair or replacement, at Hitachi's sole discretion, of ONLY the inverter that was installed.

  • Page 220: Appendix A: Glossary And Bibliography

    A−1 Glossary and Bibliography In This Appendix… page - Glossary ................... 2 - Bibliography..................8 More user manuals on ManualsBase.com...
  • Page 221 The ability of a controller to execute a procedure that interacts with a load to determine the proper coefficients to use in the control algorithm. Auto-tuning is a common feature of process controllers with PID loops. Hitachi inverters feature auto tuning to determine motor parameters for optimal commutation. Auto-tuning is available Digital as a special command from a digital operator panel.
  • Page 222 Deadband may or may not be desirable; it depends on the needs of the application. Digital Operator For Hitachi inverters, “digital operator panel” (DOP) refers first to the operator keypad on the front panel of the inverter. It also includes Panel hand-held remote keypads, which connect to the inverter via a cable.
  • Page 223 A device that electronically changes DC to AC current through an alternating process of switching the input to the output, inverted and non-inverted. A variable speed drive such as the Hitachi L200 is also called an inverter, since it contains three inverter circuits to generate 3-phase output to the motor.
  • Page 224 The ability of a motor drive to store preset discrete speed levels for the motor, and control motor speed according to the currently selected Operation speed preset. The Hitachi inverters have 16 preset speeds. Motor Load In motor terminology, motor load consists of the inertia of the...
  • Page 225 The ideal saturation voltage is zero. Sensorless Vector A technique used in some variable-frequency drives (featured in some other Hitachi inverter model families) to rotate the force vector in the Control motor without the use of a shaft position sensor (angular). Benefits include an increase in torque at the lowest speed and the cost savings from the lack of a shaft position sensor.
  • Page 226 Neutral. This power source is named Single Phase to differentiate it from three-phase power sources. Some Hitachi inverters can accept single phase input power, but they all hree-phase output three-phase power to the motor. See also T...
  • Page 227 Recent developments in power semiconductors have produced transistors capable of handling high voltages and currents, all with high reliability. The saturation voltage has been decreasing, resulting in less heat dissipation. Hitachi inverters use state-of- theart semiconductors to provide high performance and reliability in IGBT Saturation Voltage a compact package.
  • Page 228 B−1 ModBus Network Communications In This Appendix… page - Introduction..................2 - Connecting the Inverter to ModBus ..........3 - Network Protocol Reference............6 - ModBus Data Listing ..............19 More user manuals on ManualsBase.com...

  • Page 229: Introduction

    B−2 Introduction X200 Series inverters have built-in RS-485 serial communications, featuring the ModBus RTU protocol. The inverters can connect directly to existing factory networks or work with new networked applications, without any extra interface equipment. The specifications for X200 serial communications are in the following table. Item Specifications User-selectable...

  • Page 230: Connecting The Inverter To Modbus

    B−3 Connecting the Inverter to ModBus Follow these steps in this section to connect the inverter to the ModBus network. 1. Open Serial Port Cover - The inverter keypad has a hinged dust cover protecting the serial port connector. Lift the cover from the bottom edge, and tilt upward as shown below.
  • Page 231 B−4 4. Terminate Network Wiring - The RS-485 wiring must be terminated at each physical end to suppress electrical reflections and help decrease transmission errors. The X200 communications port does not include a termination resistor. Therefore, you will need to add termination to the inverter if it is at the end of the network wiring. Select termination resistors that match the characteristic impedance of the network cable.
  • Page 232 B−5 6. Inverter Parameter Setup - The inverter has several settings related to ModBus Required communications. The table below lists them together. The column indicates which parameters must be set properly to allow communications. You may need to refer to the host computer documentation in order to match some of its settings. Func.

  • Page 233: Network Protocol Reference

    B−6 Network Protocol Reference Transmission procedure The transmission between the external control equipment and the inverter takes the procedure below. • Query - A frame sent from the external control equipment to the inverter • Response - A frame returned from inverter to the external control equipment The inverter returns the response only after the inverter receives a query from the external control equipment and does not output the response positively.
  • Page 234 B−7 Data: • A function command is set here. • The data format used in the X200 series is corresponding to the Modbus data format below. Name of Data Description Coil Binary data that can be referenced and changed ( 1 bit long) Holding Register 16-bit data that can be referenced and changed Function code:...
  • Page 235 B−8 Message Configuration: Response Transmission time required: • A time period between reception of a query from the master and transmission of a response from the inverter is the sum of the silent interval (3.5 characters long) + C078 (transmission latency time). •...
  • Page 236 B−9 No response occurs: In the cases below, the inverter ignores a query and returns no response. • When receiving a broadcasting query • When detecting a transmission error in reception of a query • When the slave address set in the query is not equal to the slave address of the inverter •...
  • Page 237 B−10 Explanation of function codes Read Coil Status [01h]: This function reads the status (ON/OFF) of selected coils. An example follows below. • Read intelligent input terminals [1] to [5] of an inverter having a slave address “8.” • This example assumes the intelligent input terminals have terminal states listed below.
  • Page 238 B−11 Read Holding Register [03h]: This function reads the contents of the specified number of consecutive holding registers (of specified register addresses). An example follows below. • Reading Trip monitor 1 factor and trip frequency, current, and voltage from an inverter having a slave address “1”...
  • Page 239 B−12 The data set in the response is as follows: Response Buffer Register Number 12+0 (high 12+0 12+1 12+1 (low 12+2 12+2 (low order) (low (high order) (high order) order) order) order) Register Data 0003h 0063h Trip data Trip factor (E03) Not used Frequency (9.9Hz) Response Buffer...
  • Page 240 B−13 Write in Holding Register [06h]: This function writes data in a specified holding register. An example follows: • Write “50Hz” as the first Multi-speed 0 (A020) in an inverter having slave address “5.” • This example uses change data “500(1F4h)” to set “50Hz” as the data resolution of the register “1029h”...
  • Page 241 B−14 Loopback Test [08h]: This function checks a master-slave transmission using any test data. An example follows: • Send test data to an inverter having slave address “1” and receiving the test data from the inverter (as a loopback test). Query: Response: Example...
  • Page 242 B−15 Write in Coils [0Fh]: This function writes data in consecutive coils. An example follows: • Change the state of intelligent input terminal [1] to [5] of an inverter having a slave address “8.” • This example assumes the intelligent input terminals have terminal states listed below.
  • Page 243 B−16 Write in Holding Registers [10h]: This function writes data in consecutive holding registers. An example follows: • Write “3000 seconds” as the first acceleration time 1 (F002) in an inverter having a slave address “8.” • This example uses change data “300000(493E0h)” to set “3000 seconds” as the data resolution of the registers “1014h”...
  • Page 244 B−17 Exception Response: When sending a query (excluding a broadcasting query) to an inverter, the master always requests a response from the inverter. Usually, the inverter returns a response according to the query. However, when finding an error in the query, the inverter returns an exception response.
  • Page 245 B−18 Store New Register Data (ENTER command) After being written in a selected holding register by the Write in Holding Register command (06h) or in selected holding registers by the Write in Holding Registers command (10h), new data is temporary and still outside the storage element of the inverter.

  • Page 246: Modbus Data Listing

    B−19 ModBus Data Listing ModBus Coil List The following tables list the primary coils for the inverter interface to the network. The table legend is given below. • Coil Number - The network register address offset for the coil. The coil data is a single bit (binary) value.
  • Page 247 B−20 List of Coil Numbers Coil Name Description Number 0014h Alarm signal 0…Normal 1…Trip 0015h PID deviation signal 0…OFF 1…ON 0016h Overload signal 0017h Frequency arrival signal (set frequency or above) 0018h Frequency arrival signal (at constant speed) 0019h Run Mode signal 001Ah Data writing 0…Normal status...
  • Page 248 B−21 ModBus Holding Registers The following tables list the holding registers for the inverter interface to the network. The table legend is given below. • Function Code - The inverter’s reference code for the parameter or function (same as inverter keypad display) •...
  • Page 249 B−22 The following table lists holding registers for the “D” Group Monitor Functions. List of Holding Registers Network Data Func. Name Description Code Reg. Range Res. D001 Output frequency Real-time display of output 1002h 0 to 4000 0.1 Hz monitor frequency to motor, from 0.0 to 400.0 Hz D002...
  • Page 250 B−23 List of Holding Registers Func. Network Data Name Description Code Reg. Res. Trip monitor 1: factor code 0012h − Frequency 0014h 0.1 Hz Current 0016h 0.1A Voltage 0017h D081 Trip monitor 1 Run time (high) 0018h 1. h Run time (low) 0019h ON time (high) 001Ah...
  • Page 251 B−24 B−24 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. F002 Acceleration (1) time Standard default acceleration, 1014h 1 to 0.01 sec. (high) setting *1 range is 0.01 to 3000 sec. 300000 F002 1015h (low) F202 Acceleration (1) time Standard default acceleration,...
  • Page 252 B−25 The following table lists the holding registers for the “A” Group Standard Functions. List of Holding Registers Network Data Func. Name Description Code Reg. Range Res. A001 Frequency source R/W Five options; select codes: 1019h 0 to 3, 10 −...
  • Page 253 B−26 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. A020 Multi-speed 0 setting R/W Defines the first speed of a 1029h 0 / start 0.1 Hz multi-speed profile, range is 0.0 / freq. to start frequency to 400 Hz 4000 A020 = Speed 0 (1st motor) A220...
  • Page 254 B−27 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. A051 DC braking enable R/W Two options; select codes: 1051h 0, 1, 2 − 00...Disable 01... Enable 02... Frequency detection A052 DC braking frequency R/W The frequency at which DC 1052h (B082 x 10) 0.1 Hz setting...
  • Page 255 B−28 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. A071 PID enable R/W Enables PID function, 1068h 0, 1 − two option codes: 00 …PID Disable 01 …PID Enable A072 PID proportional gain R/W Proportional gain has a range of 1069h 2 to 50 0.2 to 5.0...
  • Page 256 B−29 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. A092 Acceleration (2) time Duration of 2nd segment of 1074h 1 to 0.1 sec (high) setting acceleration, range is: 300000 0.01 to 3000 sec. A092 1075h (low) A292 Acceleration (2) time...
  • Page 257 B−30 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. A104 [OI]-[L] input active R/W The ending point (offset) for the 1084h 0 to 100 range end voltage current input range, range is 0. to 100.% A105 [OI]-[L] input start R/W Two options;...
  • Page 258 B−31 The following table lists the holding registers for the “B” Group Fine Tuning Functions. List of Holding Registers Network Data Func. Name Description Code Reg. Range Res. B001 Selection of automatic R/W Select inverter restart method, 10A5h 0, 1, 2, 3 −...
  • Page 259 B−32 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. B021 Overload restriction Select the operation mode during 10B5h 0, 1, 2 − operation mode overload conditions, three options, option codes: 00…Disables B221 Overload restriction 1529h 01…Enabled for acceleration and operation mode, 2nd constant speed...
  • Page 260 B−33 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. B052 OV-LAD Stop level of R/W Setting the OV-LAD stop level of 10CBh 0 to 10000 0.1 V non stop operation non stop operation. Range is 0.0 setting to 1000.0 B053...
  • Page 261 B−34 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. B086 Frequency scaling R/W Specify a constant to scale the displayed 10D5h 1 to 999 conversion factor frequency for D007 monitor, range is 0.1 to 99.9 B087 STOP key enable R/W Select whether the STOP key on the...
  • Page 262 B−35 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. B133 DC bus AVR R/W Two option codes: 1176h 0, 1 − selection 00…Disabled 01…Enabled B134 Threshold voltage of R/W Setting of threshold voltage of DC bus 1177h 330 to 395, DC bus AVR setting voltage to start DC bus AVR function.
  • Page 263 B−36 The following table lists the holding registers for the “C” Group Intelligent Input Functions. List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. C001 Terminal [1] function 1103h 0, 1, 2, 3, − 4, 5, 6, 7, C201 Terminal [1] function, 1532h...
  • Page 264 B−37 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. C044 PID deviation level R/W Sets the allowable PID loop error 1129h 0 to 1000 0.1 % setting magnitude (absolute value), SP-PV, range is 0.0 to 100%, resolution is 0.1% C052 PID FBV function high...
  • Page 265 B−38 C102 Reset selection Determines response to Reset input 114Ah 0, 1, 2 − [RS]. Three option codes: 00…Cancel trip state at input signal ON transition, stops inverter if in Run Mode 01…Cancel trip state at signal OFF transition, stops inverter if in Run Mode 02…Cancel trip state at input ON transition, no effect if in Run Mode...
  • Page 266 B−39 List of Holding Registers Func. Network Data Name Description Code Reg. Range Res. C144 Terminal [11] ON delay R/W Range is 0.0 to 100.0 sec. 1153h 0 to 1000 0.1 sec C145 Terminal [11] OFF delay R/W Range is 0.0 to 100.0 sec. 1154h 0 to 1000 0.1 sec C148 Output relay ON delay...

  • Page 267: Appendix C: Drive Parameter Setting Tables

    C−1 Drive Parameter Setting Tables In This Appendix… page - Introduction..................2 - Parameter Settings for Keypad Entry ..........2 More user manuals on ManualsBase.com...
  • Page 268 C−2 Introduction This appendix lists the user-programmable parameters for the X200 series inverters and the default values for European and U.S. product types. The right-most column of the tables is blank, so you can record values you have changed from the default. This involves just a few parameters for most applications.
  • Page 269 C−3 Standard Functions NOTE:. Mark “ ” in B031=10 shows the accessible parameters when B031 is set “10”, high level access. “A” Group Parameters Default Setting B031 User Func. Setting Name Code (EU) (USA) A001 Frequency source setting A201 Frequency source setting, 2nd motor A002 Run command source setting A202...
  • Page 270 C−4 “A” Group Parameters Default Setting B031 User Func. Name Setting Code (EU) (USA) A043 Manual torque boost frequency 10.0 10.0 adjustment A243 Manual torque boost frequency adjustment, 2nd motor A044 V/f characteristic curve selection A244 V/f characteristic curve selection, 2nd motor A045 V/f gain setting...
  • Page 271 C−5 “A” Group Parameters Default Setting B031 User Func. Name Setting Code (EU) (USA) A094 Select method to switch to Acc2/Dec2 profile A294 Select method to switch to Acc2/Dec2 profile, 2nd motor A095 Acc1 to Acc2 frequency transition point A295 Acc1 to Acc2 frequency transition point, 2nd motor A096...
  • Page 272 C−6 Fine Tuning Functions “B” Group Parameters Default Setting B031 User Func. Name Setting Code (EU) (USA) B001 Selection of automatic restart mode B002 Allowable under-voltage power failure time B003 Retry wait time before motor restart B004 Instantaneous power failure / under- voltage trip alarm enable B005 Number of restarts on power failure /...
  • Page 273 C−7 “B” Group Parameters Default Setting B031 User Func. Name Setting Code (EU) (USA) B080 [AM]analog signal gain 100. 100. B082 Start frequency adjustment B083 Carrier frequency setting B084 Initialization mode (parameters or trip history) B085 Country for initialization B086 Frequency scaling conversion factor B087 STOP key enable...
  • Page 274 C−8 Intelligent Terminal Functions “C” Group Parameters Default Setting B031 User Func. Name Setting Code (EU) (USA) C001 Terminal [1] function C201 Terminal [1] function, 2nd motor C002 Terminal [2] function C202 Terminal [2] function, 2nd motor C003 Terminal [3] function C203 Terminal [3] function, 2nd motor C004...
  • Page 275 C−9 “C” Group Parameters Default Setting B031 User Func. Name Setting Code (EU) (USA) C086 AM offset calibration C091 Debug mode enable C101 Up/Down memory mode selection C102 Reset selection C141 Input A select for logic output C142 Input B select for logic output C143 Logic function select C144...

  • Page 276: Appendix D: Ce-Emc Installation Guidelines

    D−1 CE-EMC Installation Guidelines In This Appendix… page - CE-EMC Installation Guidelines............2 - Hitachi EMC Recommendations ............. 5 More user manuals on ManualsBase.com...

  • Page 277: Ce-Emc Installation Guidelines

    D−2 CE-EMC Installation Guidelines You are required to satisfy the EMC directive (89/336/EEC) when using an X200 inverter in an EU country. To satisfy the EMC directive and to comply with standard, follow the guidelines in this section. 1. As user you must ensure that the HF (high frequency) impedance between adjustable frequency inverter, filter, and ground is as small as possible.
  • Page 278 D−3 4. Take measures to minimize interference that is frequently coupled in through installation cables. • Separate interfering cables with 0.25m minimum from cables susceptible to interference. A particularly critical point is laying parallel cables over longer distances. If two cables intersect (one crosses over the other), the interference is smallest if they intersect at an angle of 90°.
  • Page 279 D−4 Installation for X200 series (example of SFEF models) Power supply 1-ph. 200V Shielded cable Cable clamp L1,N Cable clamp Shielded cable Motor More user manuals on ManualsBase.com...

  • Page 280: Hitachi Emc Recommendations

    D−5 Hitachi EMC Recommendations WARNING: This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. Use the following checklist to ensure the inverter is within proper operating ranges and conditions.
  • Page 281 Index A Group functions 3–10 B Group functions 3–32 AC reactors 5–3 Base frequency 2–31, A–2 Acceleration 1–16, 3–9 setting 3–12 characteristic curves 3–27 Bibliography A–8 second function 3–25 Braking 1–15 two-stage 4–17 dynamic 5–5 Access levels 3–5, 3–36, 4–21 settings 3–18 Accessories...
  • Page 282 Index−2 Choke 2–7, 5–3, A–2 Chopper frequency 3–40 Editing parameters 2–26, 2–29 Circuit breaker sizes in Run Mode 3–5, 3–36, 4–21 Clearance for ventilation 2–10 Electromagnetic compatibility D–2 Coasting 3–42 Electronic thermal overload Connectors configuration 3–34 logic terminals 2–5 EMC installation removal 2–5 guidelines...
  • Page 283 Index−3 Glossary of terms A–2 Keypad 1–3, 2–2, 3–2 features 2–26, 3–3 navigation 2–28, 3–4 navigation, trip events 6–5 H Group parameters 3–65 removal and installation 2–3 Harmonics A–4 History of trip events 3–7 Horsepower A–4 LEDs 2–26, 2–27, 2–39, 3–3 Line reactor A–5...
  • Page 284 Index−4 Nameplate 1–4 Parameter editing 2–26, 2–29 Navigational map 2–28, 3–4 Parameter settings 1–15, 2–27 trip events 6–7 listings C–2 A–5 PID loop 1–19 NEMA clear input 4–26 definition A–5 configuration 4–57 rated installation 1–3 definition A–6. Network communications 1–17, 2–5, B–2 error 4–41, A–3...
  • Page 285 Index−5 Ratings label 1–4 Safe stop 2–5, 4-32 Reactance A–6 Safety messages Read/write copy unit 1–3 Saturation voltage A–6 Rectifier A–6 Scaling 3–40 Reduced torque 3–16 S-curve accel/decel 3–27 Regenerative braking A–6 Second accel and decel 3–25 Regulation A–6 Second motor 4–16 Regulatory agency approvals 1–4...
  • Page 286 Index−6 Tachometer A–7 UL instructions xiii Technical support Unattended start protection 4–20 Term definitions A–2 error code 6–6 Terminal/program source configuration ,2–30, 3–10 Under-voltage trip 3–32 Terminals error code 6–5, 6–6 arrangement 2–21 Unpacking 2–2 listing 4–7 Up/Down functions 4–28 torque specs xiii, 2–20 Termination resistor, network...

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