Tiller Handle Inspection And Assembly - Evinrude E-TEC E40DRLSCB Service Manual

MIDSECTION
TILLER HANDLE SERVICE – LONG HANDLE
Remove the shift pin if necessary.
1. Shift pin
Inspection
Inspect the throttle cable for kinks and wear.
Replace if necessary.
Inspect the shift cable for kinks and wear. Replace
if necessary.
Inspect the steering handle components for wear,
cracks, or damage. Replace parts if necessary.
Refer to Emergency Stop Switch Test on p. 134
to test stop switch.
Assembly
Apply Nut Lock to threads of shift pin and install
shift pin into shift handle. Tighten to a torque of 18
to 22 ft. lbs. (24.5 to 29 N·m).
1. Detent ball, spring and guide
264
Coat detent ball, spring and guide with Triple-
Guard grease and install into shift handle. Place
1
one washer on shift handle mounting boss.
006716
1. Detent ball, spring and guide
2. Washer
Coat bushing and washer with Triple-Guard
grease. Apply Nut Lock to threads of screw.
1
2
3
1. Bushing
1
2. Washer
3. Screw
Install shift handle on tiller handle and tighten
screw to a torque of 18 to 20 ft. lbs. (24.5 to 27
N·m).
006716
1. Shift handle screw
1
2
006715
006717
1
006714