Tiller Handle Inspection; Tiller Handle Assembly - Evinrude E-TEC E40DRLSCB Service Manual

MIDSECTION
TILLER HANDLE SERVICE – STANDARD
Remove the throttle cable retaining clip. Pry the
cable trunnion out of the steering handle and
remove cable.
2
1. Retaining clip
2. Cable trunnion
IMPORTANT:
DO NOT remove the inner handle
except to replace it.
Use a punch and mallet to drive out the steel pin
holding the inner handle into the steering handle.
Remove the plastic inner handle from the metal
outer handle by driving the outer handle off with a
mallet and a punch. Inner handle is bonded to the
256
outer handle. After removing, chip away remnants
of inner handle.
1
24286 Remove throttle cable seal from the inner handle.
Inspection
Inspect the throttle cable for kinks and wear.
Replace if necessary.
Inspect the steering handle components for wear,
cracks, or damage. Replace parts if necessary.
Refer to Emergency Stop Switch Test on p. 134
to test stop switch.
Assembly
Install the throttle cable seal in inner handle.
If removed, apply Loctite Depend 300 adhesive to
inner handle at areas shown.
24285
24284
0.5 in.
(12 mm)
20849