Evinrude E-TEC E40DRLSCB Service Manual page 318

MANUAL STARTER
RECOIL STARTER ASSEMBLY
Install the starter pawl plate retaining screw and
washer into the starter housing. Tighten screw to
a torque of 96 to 120 in. lbs. (11 to 13.5 N·m).
1. Screw
Spray threads of starter pawl plate retaining screw
and nut with Locquic Primer. Apply Nut Lock to the
threads of the nut. Install and tighten the nut
securely.
Install the rope guide and shoulder screw to the
starter housing. Tighten the screw securely.
1. Screw
316
If removed, install the starter handle bracket to the
starter housing. Tighten screws securely.
1
1. Starter handle bracket
COA1375
Tie a knot in one end of the starter rope. With the
starter housing upside down on a bench, wind the
pulley counterclockwise until the rewind spring is
tight.
Back off the rewind spring until the rope cavity of
the pulley is aligned with the rope guide. Thread
the starter rope through the pulley, rope guide,
and outlet in the starter handle bracket.
Seat the knotted end of the starter rope in the pul-
ley. Tie a slip knot in the starter rope to hold rope
in position.
Apply Triple-Guard grease or Lubriplate 777 to the
handle end of the starter rope. Using Starter Rope
1
Threading Tool, P/N 378774, thread the starter
rope through the handle and insert.
Tie a knot in the end of the rope.
46595
Check operation of the starter pawl when the
starter rope is pulled out. The starter pawl should
extend when the starter rope is pulled and retract
when the starter rope recoils.
1
002517
COA1373