Evinrude E-TEC E40DRLSCB Service Manual page 154

ELECTRICAL AND IGNITION
CONNECTOR SERVICING
Terminal Removal
A tab on the back side of the terminal engages a
shoulder in the connector housing to hold the ter-
minal in place. The terminal is removed by push-
ing wire and terminal through connector housing.
Insert a thin wire, such as a paper clip, into the
connector above the terminal to release tab.
Terminal Tool
152
Terminal Installation
Install wire gasket on wires and feed wires
through the correct terminal position of the con-
nector housing. Terminal is crimped onto wire and
then pulled back into connector housing until lock-
ing tab engages and terminal is seated.
Crimping Terminals
DRC5940
Strip insulation back 3/16 in. (5 mm). Position end
of wire strands in terminal past the wire crimp area
and the end of insulation in the insulation crimp
area of the terminal.
Capture all wire strands in crimp; leave no loose
strands. Crimp wire and insulation securely using
crimping pliers.
DRC5941
002304