Evinrude E-TEC E40DRLSCB Service Manual page 367

EMM CIRCUIT/SENSOR
Throttle Position Sensor
11
(TPS) out of idle range
Throttle Position Sensor
12
(TPS) circuit fault
13 TPS below range
14 TPS above range
15 ROM (EMM program)
Crankshaft Position Sensor (CPS)
16
Intermittent loss of SYNC
17 55 V circuit BELOW range
18 55 V circuit ABOVE range
19 Start-in-gear
21 Winterization activated
23 EMM Temperature Sensor circuit fault
24 EMM Temperature BELOW range
25 EMM Temperature ABOVE range
26 12 V circuit BELOW range
27 12 V circuit ABOVE range
29 EMM Temperature OVER range
31 Engine temperature OVER range
33 Critical NO OIL detected
34 Oil injection pump circuit OPEN
41 Engine Temperature Sensor circuit fault
42 Engine Temperature BELOW range
43 Engine Temperature ABOVE range
44 Barometric Pressure (BP) Sensor circuit fault
45 BP Sensor BELOW range
46 BP Sensor ABOVE range
47 Air Temperature (AT) circuit fault
48 Air Temperature BELOW range
49 Air Temperature ABOVE range
DASHBOARD
EMM LED DISPLAY GAUGE WARNING
DISPLAY
- -
LED 3: OFF (Cranking) / ON (Running) CHECK ENGINE
LED 3: OFF (Cranking) / ON (Running) CHECK ENGINE
LED 3: OFF (Cranking) / ON (Running) CHECK ENGINE
- -
LED 3: OFF (Cranking) / ON (Running) -
LED 1: ON (Running) CHECK ENGINE
LED 1: ON (Running) CHECK ENGINE
LED 3: OFF (Cranking) CHECK ENGINE
All LEDs FLASHING All Lights FLASHING
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 4: ON (Running) WATER TEMP/HOT
LED 1: ON (Running) LOW BATTERY
LED 1: ON (Running) LOW BATTERY
WATER TEMP/HOT
LED 4: FLASHING
(FLASHING)
WATER TEMP/HOT
LED 4: FLASHING
(FLASHING)
LED 4: FLASHING NO OIL (FLASHING)
LED 4: ON (Running) NO OIL
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
LED 4: ON (Running) WATER TEMP/HOT
- -
- -
- -
LED 3: OFF (Cranking) / ON (Running) CHECK ENGINE
LED 3: OFF (Cranking) / ON (Running) -
LED 3: OFF (Cranking) / ON (Running) -
EVINRUDE 40 – 90 HP EMM SERVICE CODE CHART
TIME TO
SENSOR: CIRCUIT VOLTAGE / RESISTANCE (Ω) / INFORMATION
ACTIVATE
TPS Voltage > 0.78 V with key ON (or cranking). Becomes stored fault when outboard starts.
2 seconds
When both hard and stored faults are present, check for improperly adjusted throttle cable.
TPS Voltage: < 0.14 V, or > 4.92 V. Engine limited to idle speed.
0.8 seconds
Check sensor resistance—3000 Ω (between pins A and B ) & 4000 Ω (between pins A and C )
8 seconds TPS Voltage < 0.2 V. Check linkage and IDLE stop.
8 seconds TPS Voltage > 4.85 V. Check linkage and WOT stop.
- ROM "CHECKSUM" failure. Check software program number in EMM. Reload or replace with proper program.
EMM counts losses of synchronization with crankshaft speed. Check CPS mounting and resistance. Air gap range: 00.036 to
10 instances
0.110 in. (1 to 2.8 mm), nominal 0.073 in. (1.85 mm) Resistance: 560 Ω ± 10% @ 77°F (25°C)
1 minute System Voltage < 45 V. Engine limited to 1200 RPM. Perform stator/charging tests.
System Voltage > 57 V. Engine limited to 1200 RPM. Perform stator/charging tests.
1 minute
Check for loose connections in 55 V circuit. Check capacitor.
- Attempted engine start while in gear (EMM in tiller mode). Engine will not start.
- Engine is speed limited, and stops after 360 oil pulses. Refer to Maintenance or Operator's Guide.
8 seconds EMM Temperature < -71° F (-57.4° C), or > 313° F (156° C).
8 seconds
8 seconds EMM Temperature > 176°F (80°C). Engine limited to 1200 RPM. See Code 29.
5 minutes Battery voltage < 12.5 V. Perform stator/charging tests.
5 minutes Battery voltage > 15.5 V. Check battery connections and wiring.
EMM Temperature > 212° F (100° C). Engine SHUTDOWN. Will NOT restart until EMM temperature
4 seconds
returns to operating range. Check outboard and EMM cooling systems.
Engine Temperature > 248° F (120° C). Engine SHUTDOWN. Check cooling system.
8 seconds
Check temperature sensor resistance—9000 to 11000 Ω @ 77°F (25°C).
3 hours Outboard has run three hours with code 34 or 117. Engine SHUTDOWN. Will restart and run for 1 minute intervals.
Engine limited to 1200 RPM. Check oil injection pump circuit resistance—22 Ω.
4 seconds
Engine Temperature < -15° F (-26.2° C), or > 332° F (166.5° C).
8 seconds
Check sensor and circuit resistance—9000 to 11000 Ω @ 77°F (25°C).
8 seconds Engine Temperature < -4° F (-20° C). Check thermostat and pressure relief valve.
Engine Temperature > 212° F (100° C). Engine limited to 1200 RPM.
8 seconds
Pressure < 3.9 in. Hg (13.3 kPa), or > 35.1 in. Hg (119.0 kPa). Make sure EMM BP sensor tube is NOT plugged.
8 seconds
Check atmospheric condition for comparison. Clear code and retest.
8 seconds
8 seconds
Air temperature < -58° F (-49.9° C), or > 218° F (103.2° C).
8 seconds
Check sensor and circuit resistance—9000 to 11000 Ω @ 77°F (25°C).
8 seconds
8 seconds
EMM Temperature < -22 ° F (-30° C).
Check cooling system.
Pressure < 20.7 in. Hg (70 kPa).
Pressure > 31 in. Hg (105 kPa).
Air temperature < -22° F (-30° C).
Air temperature > 158° F (70° C).
Rev 09/07
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