Connector Servicing; Starter Installation; Deutsch Connectors; Terminal Removal - Evinrude E-TEC E40DRLSCB Service Manual

ELECTRICAL AND IGNITION

CONNECTOR SERVICING

Starter Installation

Apply Triple-Guard grease to the threads of the
two starter screws, the double-ended stud, and
also to the washers.
Position the starter and install the screws and
washers. Tighten screws to a torque of 168 to 192
in. lbs. (19 to 21 N·m).
Attach starter positive (+) cable to post with lock
washer and nut; tighten securely.
Install the battery negative cable (–) to the double-
ended stud.
Coat connections with Black Neoprene Dip.
1
1. Black Neoprene Dip
148
CONNECTOR
SERVICING

DEUTSCH Connectors

IMPORTANT:
mended. Incorrect grease application can cause
electrical or warning system problems.
To disconnect the connector, press the latch and
pull the connectors apart.
To connect the connector, confirm that the seal is
in place. Clean off any old grease and dirt from
connectors. Apply a light coat of Electrical Grease
to seal. Push connectors together until latched.
1
1
1. Latch
2. Seal
002292

Terminal Removal

Use hook-end
P/N 342667, to pull out wedge from receptacle, or
use other end of tool to pry out wedge from plug.
Use needle-nose pliers to remove wedge from
3-pin receptacle.
1. Wedge
Electrical Grease
of Connector Service
is recom-
2
42079A
Tool,
1
42327