Evinrude E-TEC E65WDRLSCS Outboard Motor Manuals

Manuals and User Guides for Evinrude E-TEC E65WDRLSCS Outboard Motor. We have 1 Evinrude E-TEC E65WDRLSCS Outboard Motor manual available for free PDF download: Service Manual

Evinrude E-TEC E65WDRLSCS Service Manual

Evinrude E-TEC E65WDRLSCS Service Manual (370 pages)

Brand: Evinrude | Category: Outboard Motor | Size: 15.74 MB

Table of Contents

Table of Contents
4
- Introduction
  5
- Safety Information
  6
- Units of Measurement
  8
Abbreviations Used in this Manual
8
- List of Abbreviations
  8
Introduction

8
- Engine Emissions Information
  9
- Model Designation
  10
- Models Covered in this Manual
  11
  - Identifying Model and Serial Numbers
    11
- Service Specifications
  12
- Standard Torque Specifications
  14
- Product Reference and Illustrations
  14
  - Special Tools
    15
  - Diagnostic Tools View
    16
  - Special Tools
    16
    
    Universal Tools View
    16
    
    Electrical/Ignition Tools View
    18
    
    Special Tools
    18
  - Fuel /Oil System Tools
    19
  - Powerhead Tools
    19
  - Gearcase Tools
    20
  - Manual Starter Tools
    22
  - Trim and Tilt Tools
    22
  - Shop Aids View
    23
  - Notes
    26
  - Installation and Predelivery
    27
  - Boat Rigging
    28
  - Control Selection
    28
  - Remote Controls
    28
  - Battery Installation
    29
    
    Control Installation
    29
    
    Location and Preparation
    29
    
    Minimum 12 Volt Battery Recommendations
    29
    
    Battery Cable Requirements
    30
  - Battery Switches and Multiple Batteries
    30
  - Connections
    30
  - Installation and Predelivery
    30
    
    Marine Style Battery Post Diagram
    30
    
    Battery Switch Location
    31
    
    Battery Switch Operation
    31
    
    Battery Switch Requirements
    31
    
    Typical Battery Functions
    31
  - Battery and Switch Wiring Diagrams
    32
    
    One Outboard: Battery Disconnect Diagram
    32
    
    One Outboard: One Primary Starting Battery; One Secondary Battery Diagram
    32
    
    Wo Outboards: Two Starting Batteries for each Outboard Diagram
    32
    
    Two Outboards: One Primary Starting Battery for each Outboard Diagram
    33
    
    Fuel Hose
    34
    
    Fuel System Primer
    34
  - Fuel System Requirements
    34
    
    Fuel Filters
    35
    
    Outboard Fuel System Recommendations
    35
    
    Portable Fuel Tanks
    35
  - Cable and Hose Installation
    36
    
    Cable and Wire Harness Routing
    36
    
    Typical Large Splash Well Diagram
    36
    
    Typical Small Splash Well Diagram
    36
    
    Battery Cables
    37
    
    Protective Sleeve/Conduit
    37
    
    Clamp Identification Numbers View
    38
    
    Oetiker Clamp Servicing
    38
    
    Oetiker Stainless Steel Stepless Clamps Table
    38
    
    Clamp Installation
    39
    
    Clamp Removal
    39
    
    Control Cable Identification
    40
  - Hull Preparation
    40
  - Mounting Surface
    40
  - Outboard Installation
    40
    
    Mounting Hardware
    41
    
    Transom Brackets and Jack Plates
    41
    
    Transom Clearances
    41
    
    Water Flow
    41
    
    Dual-Outboard Centerlines
    42
    
    Hull Centerline
    42
    
    Transom Height
    42
  - Transom Measuring and Drilling
    42
  - Transom Drilling Locations
    43
  - Drilling and Hardware Diagrams
    44
  - Lifting Fixtures
    46
  - Lifting the Outboard
    46
  - Mechanical Cables
    46
  - Steering Systems
    46
    
    Drag Links
    47
    
    Manual Hydraulic Steering
    47
    
    Mounting Bolt Installation
    48
    
    Mounting Height
    48
  - Outboard Mounting
    48
  - Cable, Hose, and Wire Routing
    50
  - Control Cable Adjustments
    50
  - Outboard Rigging
    50
    
    Cable Retainer Clip Installation
    51
    
    Locked Retainer Clip View
    51
  - Electrical Harness Connections
    52
  - Seal View
    52
  - Water Pressure Gauge
    52
  - Water Pressure Hose Fitting View
    52
  - Canbus Connections
    53
  - Additives
    55
  - Fuel and Oil Priming
    55
  - Fuel Requirements
    55
    
    Minimum Octane
    55
    
    Engine Lubricant below 32°F (0°C)
    56
  - Fuel System Priming
    56
  - Oil Requirements
    56
  - Vent Line Clamp
    56
  - Oil Injection Rate
    57
  - XD100 Outboard Oil Decal View
    57
  - Break-In Oiling
    58
  - Oil Supply Priming
    58
  - Before Start-Up
    59
    
    Gearcase Lubricant
    59
    
    Oil Level
    59
    
    Trim and Tilt Fluid
    59
  - Emergency Stop / Key Switch
    60
  - Engine Monitoring System
    60
  - Fuel System Checks
    60
  - Remote Control Operation
    60
  - Running Checks
    60
  - Start-In-Gear Prevention
    60
  - Tachometer Pulse Setting
    60
    
    Break-In
    61
    
    Idle Speed
    61
    
    Operating Temperature
    61
  - Water Pump Overboard Indicator
    61
  - Propeller Selection
    62
  - Propeller Hardware Installation
    63
  - Final Adjustments
    64
  - Trim Sending Unit Adjustment
    64
    
    Dual Outboards, One Counter and One Standard Rotation
    65
    
    Dual Standard Rotation Outboards
    65
    
    Outboards with High Transom Heights
    65
  - Trim Tab Adjustment
    65
    
    Alignment Adjustment
    66
    
    Confirm Alignment
    66
  - Dual-Outboard Alignment
    66
    
    Measure Alignment
    66
    
    Maintenance
    67
  - Inspection and Maintenance Schedule
    68
  - Anti-Corrosion Protection
    69
  - Exterior Finishes
    69
  - Metallic Component Protection
    69
  - Sacrificial Anodes
    69
    
    Testing Procedure – Continuity
    69
    
    Cooling System Maintenance
    70
    
    Flushing — Outboard Not Running
    70
    
    Flushing — Outboard Running
    70
  - Additional Maintenance
    71
  - Lubrication
    71
  - Steering System Lubrication
    71
  - Water Intake Screens
    71
  - Swivel Bracket and Trailering Bracket
    72
  - Throttle and Shift Linkage
    72
  - Tilt Tube
    72
    
    Gearcase Lubricant Draining
    73
    
    Gearcase Lubricant Inspection
    73
    
    Propeller Shaft Lubrication
    73
    
    Gearcase Lubricant Filling
    74
    
    Trim and Tilt Lubrication
    75
  - Battery and Battery Connections
    76
  - Fuel and Oil Systems
    76
  - Fuel Filter
    76
  - Oil Filters and Oil Reservoir
    76
  - Air Silencer
    77
  - Hoses and Connections
    77
    
    Spark Plugs Indexing
    78
    
    Spark Plugs Removal
    78
  - Fuel System Treatment
    79
  - Internal Engine Treatment
    79
  - Storage
    79
  - Throttle Control Method
    79
  - Additional Recommendations
    80
  - Battery(S)
    80
  - Gearcase Lubricant
    80
  - Operational Checks
    80
  - Outboard Mounting Bolts
    80
  - Power Trim and Tilt
    80
  - Pre-Season Service
    80
  - Engine Dropped Overboard (in Salt Water)
    81
  - Prolonged Submersion (Fresh or Salt Water)
    81
  - Submerged Engines
    81
  - Notes
    82
  - Engine Cover Service
    83
  - Latch Hook Installation
    84
  - Lower Cover Removal
    84
  - Lower Cover Service
    84
  - Upper Cover Service
    84
  - Lower Cover Installation
    85
  - Engine Cover Service
    86
  - Latch Handle Installation
    86
  - Trim Switch Installation
    86
  - Engine Maintenance Module (EMM)
    87
  - EMM Connections
    88
  - EMM Functions
    88
  - Engine Maintenance Module (EMM) Description
    88
  - LED Indicators
    88
  - EMM Inputs and Outputs Diagram
    89
  - 12 V Circuit Sensor
    90
  - 55 V Circuit Sensor
    90
  - EMM Temperature Sensor
    90
  - Engine Management Module (Emm)
    90
  - Internal Sensors
    90
  - Air Temperature Sensor
    91
  - Barometric Pressure Sensor
    91
  - External Sensors
    91
  - Engine Temperature Sensor
    92
  - Low Oil Switch
    92
  - Throttle Position Sensor
    92
  - Crankshaft Position Sensor
    93
  - Neutral Switch
    93
  - Idle Controller
    94
  - Internal EMM Functions
    94
    
    Neutral RPM Limiter
    94
    
    ROM Verification
    94
    
    Engine Running
    95
    
    Service Mode
    95
    
    System Self-Test
    95
    
    The Engine Monitoring System
    95
    
    SAFE Warning System
    96
  - Shutdown Mode
    96
  - Communication
    97
  - Diagnostic Software Functions
    97
  - Static Information
    97
  - Dynamic Information
    98
  - Hard Faults, Persistent Faults
    98
  - Static Tests
    98
  - Stored Service Codes (Faults)
    98
    
    Dynamic Test Screen View
    99
    
    Fuel Pump Test
    99
    
    Ignition Test
    99
    
    Oil Injector Test
    99
  - Oil Control Settings
    100
    
    Powerhead Break-In
    100
    
    Set Oil Type
    100
  - Tiller/Remote Programming
    100
  - Idle Speed Control
    101
  - Ignition Timing
    101
  - TPS Calibration
    101
  - Fuel Injector Servicing
    102
  - Reports
    102
  - EMM Transfer
    103
  - Software Replacement
    103
  - EMM Servicing
    104
  - System Analysis
    105
  - Diagnostic Procedures
    106
  - Operational Inspections
    106
  - Visual Inspections
    106
    
    Outboard Cranks, will Not Start
    107
    
    Outboard Runs, Low on Power, Misfires
    107
    
    Outboard will Not Crank, Starter Does Not Operate
    107
  - Troubleshooting
    107
  - Cylinder Drop Tests
    108
  - Dynamic Tests
    108
  - Fuel Control Adjustment
    108
  - Inductive Amp Meter Test
    108
  - System Analysis
    108
  - EMM LED Indicators
    109
  - Key on
    109
  - Starting
    109
  - Running
    110
  - Ignition Output Tests
    111
  - Ignition System Requirements
    111
  - Stator Output Voltage Test
    111
  - Wiring Inspection
    111
  - Crankshaft Position Sensor (CPS) Test
    112
  - System Voltage Test
    112
  - Static Ignition Test
    113
  - Running Ignition Tests
    114
  - Capacitor Test
    115
  - Control Signal Test
    115
  - Ignition Coil Tests
    115
  - Ignition Control Circuit Tests
    115
  - Fuel Delivery Tests
    116
  - Fuel Injector Static Test
    116
  - Fuel Pump Static Test
    116
  - Running Fuel System Tests
    117
  - Exhaust Water Valve Dynamic Test
    118
  - Exhaust Water Valve Static Test
    118
    
    Electrical and Ignition
    119
    
    Electrical and Ignition: Service Chart
    120
  - Dash Connections, Instrument Harness
    122
  - Electrical and Ignition
    122
    
    Instrument Harness Diagram (MWS)
    122
    
    Elecrtical Harness Connections
    123
    
    EMM J1-A Connector
    123
    
    Engine Harness to Stator Connector
    123
    
    EMM J1-B Connector
    124
    
    EMM J2 Connector
    124
    
    Additional Ground Tests
    125
    
    EMM Ground Tests
    125
  - Fuse
    125
  - Ground Circuits
    125
  - Sensor Tests
    126
  - Throttle Position Sensor (TPS) Test
    126
  - Air Temperature Sensor (AT) Test
    127
  - Stator Resistance Tests
    128
  - Stator Tests
    128
    
    Stator Voltage Output Test
    128
    
    Stator Winding Resistance Specification
    128
    
    12V Charging Circuit Test
    129
    
    Battery Charging Graph
    129
  - Charging System Tests
    129
    
    Variable Load Test Diagram
    129
    
    55 V Alternator Circuit Test
    130
  - Electric Start Circuit
    131
    
    Start Circuit Diagram
    131
    
    Engine Wire Harness
    132
    
    Instrument Wire Harness
    132
    
    Solenoid Wiring
    132
    
    Start Circuit Operation
    132
  - Electric Start Tests
    133
    
    Key Switch, START Position
    133
    
    Starter Solenoid Test
    133
    
    No Load Current Draw Test
    134
  - Key Switch Test
    135
  - Neutral Start Circuit Test
    135
  - Remote Control Switch Tests
    135
  - Emergency Stop Switch Test
    136
  - Neutral Start Switch Test
    136
  - Tilt/Trim Relay Test
    137
  - Exhaust Water Valve Test
    138
  - Gauge Self-Test Check
    138
  - Systemcheck Circuit Tests
    138
  - Check Engine Circuit Test
    139
  - LOW OIL Circuit Test
    140
  - NO OIL Circuit
    140
  - Water Temp/ Hot Circuit Test
    140
  - Flywheel and Stator Servicing
    141
  - Flywheel Removal
    141
  - Tachometer Circuit Tests
    141
  - Flywheel Installation
    143
  - Stator Service
    143
  - Timing Adjustments
    144
  - Timing Pointer
    144
  - Calibration of TPS
    145
  - Timing Verification
    145
  - Electric Starter Servicing
    146
  - Starter Disassembly
    146
  - Starter Removal
    146
  - Starter Cleaning and Inspection
    147
  - Starter Assembly
    148
  - Connector Servicing
    150
  - DEUTSCH Connectors
    150
  - Starter Installation
    150
    
    Terminal Removal
    150
    
    AMP Connectors
    151
    
    Crimping Terminals
    151
    
    Terminal Installation
    151
    
    Packard Connectors
    153
    
    Fuel System
    155
    
    Service Chart - Injectors, Vapor Separator, Fuel Pump
    156
    
    Service Chart - Reed Plate Assembly and Throttle Body
    157
  - Fuel System Hose Routing
    158
  - Fuel System Circuit Diagram
    159
  - Fuel Filter Info
    160
  - Fuel Lift Pump
    160
  - Fuel System Components
    160
  - Vapor Separator
    160
  - Electrical Circuit
    161
  - Fuel Circulation Pump
    161
    
    Fuel Reservoir
    161
    
    Fuel Supply
    161
    
    Fuel Flow Compensation
    162
  - Fuel Injectors
    162
  - Fuel Manifolds
    162
  - Injector Fuel Supply
    162
  - Fuel System Pressure Test
    163
  - Fuel System Tests
    163
  - Fuel Injector Pressure Test
    164
  - Pressure Regulator Test
    164
  - Vapor Separator Vent Check
    164
  - Circulation Pump Resistance Test
    165
  - Fuel Injector Resistance Test
    165
  - Lift Pump Pressure Test
    165
  - Lift Pump Vacuum Test
    166
  - Anti-Siphon Valve Test
    167
  - Lift Pump Diaphragm Test
    167
  - Fuel Component Servicing
    168
  - Relieving Fuel System Pressure
    168
  - Fuel Filter Service
    169
  - Fuel Lift Pump Service
    169
  - Fuel Manifold Service
    170
  - Vapor Separator Service
    170
  - Fuel Injector Service
    171
  - Crush Ring Replacement
    172
  - Intake Manifold Service
    174
    
    Oiling System
    177
    
    Oiling System Service Chart
    178
  - Oil Supply Diagrams
    179
  - Oil Recirculation Diagram
    180
  - Oiling System
    180
  - Oiling System Circuit Diagram
    181
  - Electrical Circuit (55 V)
    182
  - Oil Injection Pump
    182
  - Oil Tank Assembly
    182
  - Oiling System Components
    182
  - Cylinder and Crankcase
    183
  - LOW OIL Warning
    183
  - NO OIL Warning
    183
  - Oil Control Settings Info
    184
  - Oil Priming
    184
  - Oil Recirculation System
    184
  - Oiling Rates, Break-In Oiling
    184
  - Oil Injection Pump Voltage Test
    185
  - Oiling System Tests
    185
  - Oil Injection Pump Circuit Resistance Test
    186
  - Oil Injection Pump Function Test
    186
  - LOW OIL Sending Unit Test
    187
  - Oil Injection Fittings Flow Test
    187
  - Oil Component Servicing
    188
  - Oil Distribution Hoses
    188
    
    Oil Tank Assembly Installation
    189
    
    Oil Tank Assembly Removal
    189
  - Notes
    190
    
    Cooling System
    191
    
    Cooling System: Hose Routing and Water Flow Diagrams
    192
    
    Cooling System Components
    193
  - Exhaust Housing
    193
  - Pressure Relief Valve
    193
  - Water Pump and Intakes
    193
  - Block Venting
    194
  - Cooling System
    194
  - Thermostat
    194
  - Water Pressure Connection
    194
  - Cooling System Operation
    195
  - Cylinder Block / Cylinder Head Cooling
    195
  - EMM and Vapor Separator Cooling
    195
  - Engine Temperature Check
    196
  - Pyrometer Method
    196
  - Software Method
    196
  - Idle Operating Temperature Troubleshooting (below Range)
    197
  - Thermostat Inspection
    197
  - Assembly
    198
  - Disassembly
    198
  - Inspection
    198
  - Thermostat Servicing
    198
  - Assembly
    199
  - Disassembly
    199
  - Inspection
    199
  - Pressure Relief Valve Servicing
    199
  - Notes
    200
    
    Powerhead
    201
    
    Powerhead Service Chart
    202
  - Powerhead Removal
    204
  - Powerhead Removal (Rope Start Models)
    205
  - General
    206
  - Powerhead Disassembly
    206
  - Shift Linkage Removal
    206
  - Throttle Linkage Removal
    206
  - Crankcase Disassembly
    207
  - Connecting Rods and Pistons
    208
  - Cylinder Head Removal
    208
  - Crankshaft Removal
    209
  - Cylinder Block Cleaning
    212
    
    Crankshaft Check
    213
    
    Cylinder Bore Check
    213
    
    Cylinder Head Check
    213
  - Powerhead Inspection
    213
    
    Bearings Check
    214
    
    Piston Rings Check
    214
    
    Pistons Check
    214
  - Bearings
    215
  - Crankshaft Assembly
    215
  - Powerhead Assembly
    215
  - Pistons and Connecting Rods
    217
  - Installing Pistons
    218
  - Cylinder Head Installation
    219
  - Crankshaft and Connecting Rod Installation
    220
  - Crankcase Assembly
    223
  - Shift Linkage Installation
    225
  - Throttle Linkage Installation
    225
  - Final Powerhead Assembly
    226
  - Powerhead Installation
    227
  - Powerhead Mounting
    227
  - Shift Linkage Adjustment
    229
  - Port Short Block View
    230
  - Powerhead Views
    230
    
    Starboard Short Block View
    230
    
    Port Dressed Powerhead View
    231
    
    Starboard Dressed Powerhead View
    231
    
    Port Rope Start Models View
    232
    
    Starboard Rope Start Models View
    232
    
    Front View
    233
    
    Rear View
    234
    
    Top View
    235
    
    Top View, Rope Start Models
    236
    
    Midsection
    237
    
    Midsection Service Chart - Stern Bracket, Power Tilt Models
    238
    
    Midsection Service Chart - Stern Bracket, Manual Tilt Models
    239
    
    Exhaust Housing Diagram
    240
11 Powerhead

240
10 Cooling System

240
Midsection

240
- Tiller Handle (Long) Diagram
  241
- Tilt Tube Removal
  242
- Tilt Tube Service
  242
  - Tilt Tube Installation
    243
  - Exhaust Housing Removal
    244
  - Exhaust Housing Service
    244
  - Exhaust Relief Muffler
    245
  - Exhaust Water Valve Servicing
    245
  - Exhaust Housing Installation
    246
  - Stern Bracket - Power Tilt Models
    247
  - Stern Bracket Disassembly (Power Tilt)
    247
  - Stern Bracket Assembly (Power Tilt)
    248
  - Clamp Screw
    249
  - Stern Bracket - Manual Tilt Models
    249
  - Stern Bracket Disassembly (Manual Tilt)
    249
  - Stern Bracket Assembly (Manual Tilt)
    252
  - Tilt Assist Cylinder
    255
  - Tiller Handle Removal
    256
  - Tiller Handle Service - Standard
    256
    
    Tiller Handle Disassembly
    257
    
    Tiller Handle Assembly
    258
    
    Tiller Handle Inspection
    258
    
    Tiller Handle Installation
    260
  - Throttle Cable Adjustment
    261
  - Tiller Handle Removal
    262
  - Tiller Handle Service - Long Handle
    262
    
    Tiller Handle Disassembly
    263
    
    Tiller Handle Inspection and Assembly
    266
  - Installation
    270
  - To Install the Tiller Handle
    270
  - Control Cable Installation
    271
    
    Shift Cable Adjustment
    271
    
    To Adjust the Throttle Cable
    272
  - Midsection and Tiller Adjustments
    273
  - Steering Friction Adjustment
    273
  - Throttle Friction Adjustment
    273
  - Notes
    274
    
    Gearcase
    275
    
    Gearcase Service Chart
    276
  - Gearcase Leak Test
    277
  - Propeller Service
    277
  - Gearcase Installation
    278
  - Gearcase Removal and Installation
    278
    
    Water Pump Disassembly
    280
    
    Water Pump Inspection
    280
  - Water Pump Service
    280
  - Water Pump Assembly
    281
  - Shift Rod Adjustment
    282
  - Gearcase Disassembly
    283
  - Pre-Disassembly Inspection
    283
  - Propeller Shaft Bearing Housing Removal
    284
  - Pinion Gear and Driveshaft Removal
    285
  - Locked Driveshaft Removal
    286
  - Shift Housing, Gear and Propeller Shaft Removal
    286
  - Internal Gearcase Service
    287
  - Pinion Bearing Installation
    287
  - Pinion Bearing Removal
    287
  - Water Intake Screen Check
    287
  - Shift Housing Disassembly
    288
  - Shift Housing Assembly
    289
  - Driveshaft Bearing Housing Service
    291
  - Bearing Removal
    292
  - Propeller Shaft Bearing Housing Service
    292
    
    Rear Seal Removal
    292
    
    Bearing Installation
    293
    
    Rear Seal Installation
    293
  - Driveshaft Shimming
    294
  - Gearcase Assembly
    295
  - Shift Housing, Gear, and Propeller Shaft Installation
    295
  - Shift Rod Housing Installation
    295
  - Pinion Gear and Driveshaft Installation
    296
  - Propeller Shaft Bearing Housing and Gear Installation
    298
  - Notes
    300
  - Trim and Tilt
    301
  - System Description
    302
  - Trim and Tilt - System Inspection
    302
  - Electrical Circuit Tests
    303
  - General
    303
  - Manual Release Valve
    303
  - Relay Testing
    303
  - Reservoir Fluid
    303
    
    Stern Brackets Inspection
    303
    
    Trim and Tilt - Routine Inspections
    303
  - Trim and Tilt Motor Current Draw Tests
    303
  - Trim and Tilt Motor no Load Test
    304
  - Trim Gauge Test
    305
  - Trim Sender Test
    305
    
    Trim and Tilt Disassembly
    306
    
    Trim and Tilt Removal
    306
    
    Trim and Tilt Servicing
    306
    
    Trim and Tilt Assembly
    308
    
    Trim and Tilt Installation
    309
  - Adjustments
    310
    
    Manual Starter
    311
    
    Manual Starter Service Chart
    312
  - Recoil Starter Disassembly
    313
  - Recoil Starter Removal
    313
  - Manual Starter
    314
  - Recoil Starter Assembly
    315
  - Recoil Starter Cleaning and Inspection
    315
  - Recoil Starter Installation
    319
- Notes
  320
  - Safety
    321
  - Matine Products and the Safety of the People Who Use Them
    323
  - Outboard Shift Systems and Safety
    324
  - Outboard Speed Control System and Safety
    325
  - Outboard Steering Control System and Safety
    326
    
    How Can Loss of Steering Control be Minimized
    327
    
    Transom Mounted Steering Systems – Check to Uncover Possible Trouble
    327
    
    How Can Fire and Explosion be Minimized
    328
  - Outboard Fuel, Electrical System, and Safety
    328
  - How Can Loss of Mounting be Minimized
    331
  - Outboard Mounting System and Safety
    331
  - If Weakened, Parts Could Fail Later on the Water, When Not Expected
    332
  - Outboard Hydraulic Tilt/Trim Shock Absorption System and Safety
    333
  - Outboard Emergency Stop System and Safety
    334
  - How Can Failure of the Emergency Stop System be Minimized
    335
  - Summing up
    336
  - Handling Outboards
    337
  - Marine Products and the Safety of People Who Fix Them
    337
    
    When Lifting Outboards
    337
    
    Outboard Starting at the Wrong Time
    338
    
    Running Outboard with Engine Cover Removed
    338
    
    Running Outboard too Fast (Overspeeding)
    339
    
    Running Outboards: Exhaust Fumes
    339
    
    Eye Protection
    340
    
    Running Outboards: Propellers
    340
    
    Charging Lead Acid Batteries
    341
  - Handling Lead/Acid Batteries
    341
  - Gasoline – Handle with Care
    342
  - Hazardous Products
    343
  - Safety Awareness Test
    344
  - Index
    345
  - Outboard will Not Start
    353
  - Trouble Check Chart
    353
  - Outboard Hard to Start
    355
  - Outboard Starts and Stalls
    356
  - Outboard will Not Shut off
    356
  - Excessive Smoking
    357
  - Outboard Starts, Low Maximum RPM
    357
  - Outboard Surges, Runs Rough
    358
  - Hose Routing and Water Flow Diagram - 40 – 65 E-TEC Inline 2 Cylinder
    359
  - MWS Instrument Wiring Harness
    360
  - Canbus Keyswitch/Tnt Wiring Harness
    361
  - Lanyard Switch / Emergency Stop Circuits
    362
  - MWS Key Switch and Neutral Safety Switch
    363
  - MWS Dashboard
    364
  - EMM LED Diagnostic Indicators
    366

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