Powerhead Removal (Rope Start Models) - Evinrude E-TEC E40DRLSCB Service Manual

Table of Contents

Remove the recoil starter housing and starter

ratchet. Refer to RECOIL STARTER REMOVAL

1. Starter housing screws (3)

Install Lifting Fixture, P/N 396748, on flywheel and

seat the three screws completely.

Be sure to use only the 1 1/8 in.

(short) screws, P/N 398067, included with the tool

to avoid damage to electronic components under

the flywheel.

1. Lifting fixture

2. 1 1/8 in. screws

Fasten appropriate chain hook to eye of tool and

support weight of powerhead with hoist.

Loosen the screws holding the exhaust water

valve to the exhaust housing.

Move water valve aside and remove the eight

exhaust housing to powerhead screws.

1. Powerhead screws

Use a suitable tool to carefully separate the pow-

erhead from exhaust housing.

exhaust housing mating surfaces.

POWERHEAD REMOVAL

Do not damage the powerhead or

Troubleshooting