Gearcase Installation; Gearcase Removal And Installation - Evinrude E-TEC E40DRLSCB Service Manual

GEARCASE

GEARCASE REMOVAL AND INSTALLATION

GEARCASE REMOVAL
AND INSTALLATION
Gearcase Removal
WARNING
To prevent accidental starting while ser-
vicing, twist and remove all spark plug
leads.
During service, the outboard may drop
unexpectedly. Avoid
always support the outboard's weight with
a suitable hoist or the tilt support bracket
during service.
Remove pin and washer from shift rod lever to
release the lower shift rod.
1. Shift rod screw
Note where the index mark on the gearcase aligns
with the index number of the adjustable trim tab so
the trim tab can be installed in the same position.
Remove the trim tab retaining screw and trim tab
from the gearcase.
2
1
1. Trim tab
2. Trim tab retaining screw
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personal injury;
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002171
001996
Remove the forward screw with washer and
recessed retaining screw.
2
1. Forward screw
2. Recessed screw
Remove the four gearcase retaining screws.
1. Gearcase retaining screws
Remove the gearcase assembly from the exhaust
housing, being careful not to bend the shift rod.

Gearcase Installation

WARNING
During service, the outboard may drop
unexpectedly. Avoid
always support the outboard's weight with
a suitable hoist or the tilt support bracket
during service.
IMPORTANT:
Before installing gearcase, shift
rod adjustment MUST be checked. Refer to
SHIFT ROD ADJUSTMENT on p. 280.
Coat the driveshaft splines with Moly Lube. DO
NOT coat top surface of the driveshaft as lubricant
1
001995
1
001994
personal injury;