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GE VersaMax Manual

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  Summary of Contents for GE VersaMax

  • Page 1 IC200CMM020 New In Stock! GE Fanuc http://www.pdfsupply.com/automation/ge-fanuc/versamax/IC200CMM020 Versamax 1-919-535-3180 Modbus Master module for Versamax Genius NIU. Module supports one RS-485 serial port. IC200C IC200CM IC200CMM www.pdfsupply.com Email: sales@pdfsupply.com...
  • Page 2 Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.
  • Page 4: Table Of Contents

    Chapter 1 Introduction....................1-1 Getting Started ......................1-1  The VersaMax Family of Products ................ 1-3 CPU Modules for VersaMax PLCs ................1-4 Network Interface Units ................... 1-6 Power Supplies......................1-8 I/O Modules ......................1-9 Carriers........................1-13 Expansion Modules....................1-15 Communications Modules..................
  • Page 5 IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points.........8-6 IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points.........8-10 IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points ..8-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K...
  • Page 6 Contents IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points ....8-17 IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points ..8-21 IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points ..8-25 IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points....8-29 IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points.....8-32 IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points ....8-36 IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form A 8 Points......8-40...
  • Page 7 Panel-Mounting Details ..................A-5 Example Mounting Dimensions................A-11 Appendix B Relay Contact Ratings ................B-1 Appendix C Power Supply Load Requirements ............C-1 Appendix D I/O Module Keying Summary..............D-1 VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K...
  • Page 8 Introduction Chapter Getting Started Read this chapter first to learn about the basics of VersaMax I/O®. To locate detailed information, check the Guide to the VersaMax Document Set below. Guide to the VersaMax Document Set This manual contains descriptions of the many VersaMax I/O and option modules, power supplies, and carriers.
  • Page 9 Interface Unit and Profibus Network Slave Module. Modules User’s Manual (catalog number GFK-1534) The Profibus NIU interfaces an I/O station of VersaMax modules to a Profibus Network. It operates as a slave on the network. The Profibus Network Slave Module operates as a slave on the Profibus network.
  • Page 10: Chapter 1 Introduction

    The compact, modular VersaMax products feature DIN-rail mounting with up to eight I/O and option modules per “rack” and up to 8 racks per VersaMax PLC or VersaMax I/O Station system. Expansion racks can be located up to 750 meters from the main VersaMax PLC or VersaMax I/O Station rack.
  • Page 11: Cpu Modules For Versamax Plcs

    CPU Modules for VersaMax PLCs A VersaMax PLC consists of a group of VersaMax modules with a VersaMax CPU and attached power supply in the first position. VersaMax PLC CPU power supply VersaMax Modules All VersaMax CPUs provide powerful PLC functionality. They are designed to serve as the system controller for up to 64 modules with up to 2048 I/O points.
  • Page 12 Available VersaMax CPUs CPU with Two Serial Ports, 34kB of Configurable Memory IC200CPU001 CPU with Two Serial Ports, 42kB of Configurable Memory IC200CPU002 CPU with Two Serial Ports, 64kB of Configurable Memory IC200CPU005 CPU with Two Serial Ports and Embedded Ethernet Interface,...
  • Page 13: Network Interface Units

    The Network Interface Unit provides I/O scanning and a communications interface, allowing a group of VersaMax modules to function as an I/O station on a communications bus. The power supply on the NIU provides power for the modules in the I/O Station.
  • Page 14 The Ethernet Network Interface Unit (IC200EBI001) serves as the connection point between VersaMax I/O modules and a single 10/100Base-T Ethernet network. The NIU supports Modbus/TCP protocol. For information about the Ethernet Network Interface Unit, refer to the VersaMax System Ethernet Network Communications User’s Manual (GFK-1860). DeviceNet NIU The DeviceNet Network Interface Unit (IC200DBI001) is a DeviceNet slave module.
  • Page 15: Power Supplies

    120/240VAC Expanded 3.3V Power Supply IC200PWR102 12VDC Power Supply IC200PWR201 12VDC Expanded 3.3V Power Supply IC200PWR202 Power Supply Booster Carrier IC200PWB001 Power supplies are described in chapter 3 of this manual. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 16: I/O Modules

    VersaMax I/O modules are described in this manual. They are grouped into chapters by module type. For more information about a specific module, please refer to the Table of Contents or Index to locate the module description.
  • Page 17 9 10 11 12 17 18 19 20 Point numbers 10 11 12 13 14 15 16 I (input points 1 - 16) Wiring Diagram for Mixed High-speed Counter Module IC200MDD841 Q10 Q11 Q12 1-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 18 A vailable I/O Modules The following types of VersaMax I/O Modules are available: Discrete Input Modules Input Module, 120VAC 8 Points IC200MDL140 Input Module, 240VAC 8 Points IC200MDL141 Input Module, 120VAC Isolated 8 Points IC200MDL143 Input Module, 240VAC Isolated 4 Points...
  • Page 19 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels IC200ALG431 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels IC200ALG432 1-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 20: Carriers

    Carriers Carriers provide mounting, backplane communications, and field wiring connections for all types of VersaMax modules. I/O modules can be installed on carriers or removed without disturbing field wiring. There are three basic I/O Carrier types: Terminal-style I/O carriers. Modules mount parallel to the DIN rail.
  • Page 21 Barrier-Style Auxiliary I/O Terminal Strip IC200TBM001 Box-Style Auxiliary I/O Terminal Strip IC200TBM002 Spring-Style Auxiliary I/O Terminal Strip IC200TBM005 Other Carriers Communications Carrier IC200CHS006 Power Supply Booster Carrier IC200PWB001 1-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 22: Expansion Modules

    Expansion Modules There are two basic types of VersaMax I/O expansion systems, Multi-Rack and Two-Rack Local: Multi-Rack: A VersaMax PLC or NIU I/O Station with an Expansion Transmitter Module (IC200ETM001) and one to seven expansion “racks”, each with an Expansion Receiver Module (IC200ERM001 or IC200ERM002). If all the Expansion Receivers are the Isolated type (IC200ERM001), the maximum overall cable length is 750 meters.
  • Page 23 VersaMax Modules for Expansion Racks All types of VersaMax I/O and communications modules can be used in expansion racks. Some VersaMax analog modules require specific module revisions as listed below: Module Module Revision IC200ALG320 B or later IC200ALG321 B or later...
  • Page 24: Communications Modules

    Communications Modules Communications modules provide additional flexibility for VersaMax systems. These communications modules install on a VersaMax Communications Carrier. Power for the communications module comes from the main system power supply or from a booster supply as shown below. VersaMax PLC CPU...
  • Page 25 512 bytes of input data and 512 bytes of output data with other devices on the DeviceNet network. The VersaMax PLC CPU can read and write this data as though it were conventional bit- and word-type I/O data.
  • Page 26: Versamax General Product Specifications

    VersaMax General Product Specifications VersaMax products should be installed and used in conformance with product-specific guidelines as well as the following specifications: Environmental Vibration IEC68-2-6 1G @57-150Hz, 0.012in p--p @10-57Hz Shock IEC68-2-27 15G, 11ms Operating Temp. 0 deg C to +60 deg C ambient...
  • Page 27 1-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 28: Chapter 2 Installation Instructions

    However, GE Fanuc will fully cooperate with you, should such action be necessary. After unpacking the VersaMax modules and other equipment, record all serial numbers.
  • Page 29: Conformance To Standards

    Conformance to Standards Before installing VersaMax products in situations where compliance to standards or directives from the Federal Communications Commission, the Canadian Department of Communications, or the European Union is required please refer to GE Fanuc’s Installation Requirements for Conformance to Standards, GFK-1179.
  • Page 30: Din Rail And Panel Mounting

    DIN Rail and Panel Mounting Each rack in a VersaMax PLC or VersaMax I/O Station must be installed on a single section of 7.5mm X 35mm DIN rail, 1mm thick. Steel DIN rail is recommended. “Rack” is the term used for a CPU, NIU, or Expansion Receiver, plus up to 8 physically-connected I/O carriers.
  • Page 31 To avoid damaging connector pins, do not force or slam carriers together. Install the connector cover that was removed over the connector on the last carrier to protect the connector pins and to provide compliance with standards. Connector Cover VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 32: Installing An Expansion Transmitter Module

    Installing an Expansion Transmitter Module An Expansion Transmitter Module must be installed to the left of a CPU or NIU. Make sure rack power is off. Attach the Expansion Transmitter to DIN rail to the left of the CPU or NIU. Slide the module toward the CPU or NIU and press together until the connectors are mated.
  • Page 33 Each rack must be set to a different rack ID. With a single-ended cable (one expansion rack only), set the Rack ID to 1. Install a VersaMax Power Supply module on top of the Expansion Receiver. See “Installing a Power Supply” in this chapter for details.
  • Page 34 Receivers are the Isolated type (IC200ERM001), the maximum overall cable length is 750 meters. If the expansion bus includes any non-isolated Expansion Receivers (IC200ERM002), the maximum overall cable length is 15 meters. VersaMax PLC or I/O Station Main Rack (0) CPU/NIU VersaMax ExpansionRack 1...
  • Page 35 NO Expansion Transmitter, connect the expansion cable from the serial port on the VersaMax CPU or NIU to the Expansion Receiver as shown below. The maximum cable length is one meter. Cables cannot be fabricated for this type of installation; cable IC200CBL600 must be ordered separately.
  • Page 36: Installing A Power Supply

    Turn the latch to the locked position to secure the power supply in place. Note: The VersaMax power supply is not hot-swappable. Hot inserting or extracting the power supply is an improper method to power-down or power-up. Hot inserting the power supply can cause a “Corrupted User Memory Fault”...
  • Page 37 Switch off the external power source to the power supply module. Turn the latch to the unlocked position. Press in the tabs on the lower edge of the power supply Pull the power supply straight off. 2-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 38: System Wiring Guidelines

    System Wiring Guidelines Four types of wiring may be encountered in a typical factory installation: Power wiring – the plant power distribution, and high power loads such as high horsepower motors. These circuits may be rated from tens to thousands of KVA at 220 VAC or higher.
  • Page 39 AC power supplies are isolated. Therefore, the AC source does not have to be grounded. However, it is recommended to only use ground-referenced sources such as a neutral line or grounded center-tap transformer. 2-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 40 Jumper Installation on an AC Power Supply Module AC power supply modules (IC200PRW101 and IC200PWR102) can be used with either 120VAC or 240VAC nominal input power. For 120VAC nominal operation, install a jumper as marked on the power supply. Use insulated AWG #14 (avg. 2.1mm cross section) to AWG #22 (avg.
  • Page 41 For some applications, periodic replacement of critical MOVs is recommended, even if they do not show signs of damage. 2-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 42: System Grounding

    System Grounding All components of a control system and the devices it controls must be properly grounded. Ground conductors should be connected in a star fashion, with all branches routed to a central earth ground point as shown below. This ensures that no ground conductor carries current from any other branch.
  • Page 43: Installing Wiring For I/O Devices

    Output Point Grouped Outputs, AC Grouped Outputs, DC Output Point Output Point 100 Ohm ½ Watt Inductive Inductive Diode Load Load 0.1µF 250VAC A18 and/or A18 and/or 2-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 44 Wiring for a Compact I/O Carrier (IC200CHS022, IC200CHS025) Field Wiring Terminals Each terminal on a Compact-style I/O Carrier accommodates one solid or stranded AWG #14 (avg. 2.1mm cross section) to AWG #22 (avg. 0.36mm cross section) wire, or two wires up to AWG #18 (avg. 0.86mm cross section).
  • Page 45 The label provided with the module can be folded and inserted in the module’s transparent door. Terminal Numbering for a Box-Style or Spring-Style I/O Carrier A12 A13 A15 A16 B15 B16 2-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 46 Wiring for a Barrier-Style I/O Carrier (IC200CHS001) Field Wiring Terminals Each terminal on a Barrier-Style I/O Carrier accommodates one or two solid or stranded wires from AWG #22 (avg. 0.36mm cross section) to AWG #14 (avg. 2.1mm cross section). Use copper wire rated for 90 degrees C. When inserting two wires in the same position, the wires must be the same size and type (solid or stranded).
  • Page 47 The following cables are available: IC200CBL105 2 connectors, 0.5m, no shield IC200CBL110 2 connectors, 1.0m, no shield IC200CBL120 2 connectors, 2.0m, no shield IC200CBL230 1 connector, 3.0m, no shield 2-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 48 Installing and Removing a Prewired Cable To install a prewired connecting cable, place the cable connector over the connector on the carrier and press downward until the latch engages the tab on the connector. (If you have an IC200CBLxxx cable with a non-molded style connector, please turn to appendix E for installation and removal instructions).
  • Page 49 Green Orange Black Green Black Orange Black White White Orange Black White Green Black White Blue Black White White Black Green White Black White Blue White Orange 2-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 50 “Alpha” Cable Terminal Assignments Terminal Block Position Base color 1st stripe 2nd stripe terminal # wire # White Brown Blue White Brown Gray White Black Yellow White Black White Yellow White Green White Black Orange White Blue White White White Green White Black...
  • Page 51 Caution Do not insert a test probe into the contacts. Permanent damage to the contacts will result. 2-24 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 52 Installing Interposing I/O Terminals IC200TBM011, IC200TBM012, IC200TBM014, IC200TBM015 Interposing I/O Terminals are used to provide field-wiring connections to a Connector- style I/O Carrier (IC200CHS003). Installation and wiring for several styles of Interposing I/O Terminals is described in this section. The Interposing I/O Terminals illustrated below are available with box-style terminals (IC200TBM002), spring-clamp style terminals (IC200TBM005), or barrier-style terminals (IC200TBM001).
  • Page 53 IC200CHS101, IC200CHS102 The Disconnect-Style Interposing I/O Terminals (IC200CHS101 and IC200CHS102) interface a VersaMax Connector-Style I/O Carrier to field wiring and provide an integrated disconnect option for field devices connected to VersaMax I/O modules. The Main Base, IC200CHS101, provides terminals that correspond to the "A" terminals on a VersaMax I/O module.
  • Page 54 Disconnect-Style Interposing I/O Bases, Terminal Wiring Each terminal accommodates: one solid (0.2 to 4.0mm cross section) or stranded (0.2 to 2.5mm cross section), AWG #12 to AWG #24. When inserting two wires in the same position, the wires must be the same size and type (solid or stranded): Rigid or flexible wires: 0.2 to 1.5mm2 cross section.
  • Page 55 Wiring for Modules with One Group per Row This wiring format generally applies when the associated VersaMax module provides for connection of I/O in 16-point groups. An example of such a module is the VersaMax 24VDC 16pt Output Module, IC200MDL740:...
  • Page 56 Wiring for Modules with Two Groups per Row This wiring format generally applies when the associated VersaMax module provides for connection of I/O in 8-point groups. An example of such a module is the VersaMax 24VDC 16pt Input Module, IC200MDL640:...
  • Page 57 Disconnect-Style Interposing I/O Terminals, Wiring for Modules with Connections that are Not Grouped This wiring format generally applies when the associated VersaMax module provides for connection of isolated I/O devices, but may also be used when a non-isolated module provides dedicated terminals for each common connection. An example of an isolated...
  • Page 58 Installating Relay-Style Interposing I/O Terminals IC200CHS111 and IC200CHS112 The Relay-Style Interposing I/O Terminals (IC200CHS111 and IC200CHS112) each provide dry contacts capable of switching high current outputs (up to 8A) . For the Relay Style Interposing I/O Terminals, power for operation of the relay coils must be provided by an external 24VDC power supply.
  • Page 59 * for 16-point modules that only use one row of terminals for point wiring, a shorting bar may be used to provide extra terminals. See the heading Using A Shorting Bar in this chapter. 2-32 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 60 For example, a 16-point module might use 3 Auxiliary I/O Terminals for 4-wire devices: Point Connections Common Connections +V Connections -V Connections Auxiliary I/O Terminals accommodate current levels up to 8 Amps and voltage up to 264 VAC. Voltage transients up to 300 VAC will not cause damage. Installing Auxiliary I/O Terminals Auxiliary I/O Terminals are installed by inserting the tabs into the slots on the I/O Carrier or Interposing Terminals and pressing downward.
  • Page 61 Carriers with Q13 Q14 Three Rows of Terminals Q10 Q11 Q12 A Shorting Bar must be installed directly on the carrier before installing the I/O module. 2-34 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 62 With a Shorting Bar in place, the unused terminals on the I/O Carrier or Interposing I/O Terminals unit can be used in the same way as the Auxiliary I/O Terminals described earlier. Field Diagram 16 Point Module 32 Point Module Device Box-, Barrier-...
  • Page 63: Installing Modules

    These dials must be set to match the factory keying on the underside of the module. Module keying assignments are listed in appendix D. Module to Carrier Connectors Keying Dials Latch hole 2-36 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 64 Installing a Module on a Carrier Note: Before installing a module in an operating system, refer to the information below about Module Hot Insertion and Removal. The latch on the module must be in the unlocked position as illustrated to install a module on its carrier.
  • Page 65 Such “hot insertion” and removal should not be attempted in hazardous locations. Personal injury, system malfunction and/or damage to the equipment may occur. VersaMax equipment is suitable for use in non-hazardous locations or in Class 1, Div. 2, Groups A, B, C, and D, and Class 1 Zone 2 locations.
  • Page 66: Chapter 3 Power Supplies

    Power Supplies Chapter This chapter describes the VersaMax power supply modules. See chapter 4 for information about the Power Supply Booster Carrier, which can be used to install an additional “booster” power supply in the system. IC200PWR001 24VDC Power Supply IC200PWR002 24VDC Expanded 3.3V Power Supply...
  • Page 67: Ic200Pwr001 24Vdc Power Supply

    It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 68 IC200PWR001 24VDC Power Supply Specifications Input Voltage 18 to 30VDC, 24VDC nominal Input Power Holdup Time 10ms Inrush Current 20A at 24VDC 25A at 30 VDC Output Voltage 5VDC, 3.3VDC Protection Short circuit, overload, reverse polarity Output Current Total 1.5A maximum 3.3VDC Output 0.25A maximum 5VDC Output...
  • Page 69: Ic200Pwr002 24Vdc Expanded 3.3 V Power Supply

    It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 70 IC200PWR002 24VDC Expanded 3.3 V Power Supply Specifications Input Voltage 18 to 30 VDC, 24VDC nominal Input Power Holdup Time 10ms Inrush Current 20A at 24VDC 25A at 30 VDC Output Voltage 5VDC, 3.3VDC Protection Short circuit, overload, reverse polarity Output Current Total 1.5A maximum...
  • Page 71: Ic200Pwr101 120/240Vac Power Supply

    It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 72 IC200PWR101 120/240VAC Power Supply Specifications Input Voltage 85 to 132 VAC with jumper installed, 120VAC nominal 176 to 264 VAC w/o jumper installed, 240VAC nominal Input Power 27VA Frequency 47 to 63Hz Holdup Time 20ms Output Voltage 5VDC, 3.3 VDC Protection Short circuit, overload Output Current...
  • Page 73: Ic200Pwr102 120/240Vac Expanded 3.3V Power Supply

    It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 74 IC200PWR102 120/240VAC Expanded 3.3V Power Supply Specifications Input Voltage 85 to 132 VAC with jumper installed, 120VAC nominal 176 to 264 VAC w/o jumper installed, 240VAC nominal Input Power 27VA Frequency 47 to 63Hz Holdup Time 20ms Output Voltage 5VDC, 3.3 VDC Protection Short circuit, overload Output Current...
  • Page 75: Ic200Pwr201 12Vdc Power Supply

    It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. 3-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 76 IC200PWR201 12VDC Power Supply Specifications Input Voltage 9.6 to 15VDC, 12VDC nominal Input Power Holdup Time 10ms Inrush Current 25A at 12VDC 30A at 15VDC Output Voltage 5VDC, 3.3VDC Protection Short circuit, overload, reverse polarity Output Current Total 1.5A maximum 3.3VDC Output 0.25A maximum 5VDC Output...
  • Page 77: Ic200Pwr202 12Vdc Expanded 3.3 V Power Supply

    It can also be used as a supplemental power supply when mounted on a Power Supply Booster Carrier. Refer to the Power Supply Booster Carrier section of chapter 4 for more information. 3-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 78 IC200PWR202 12VDC Expanded 3.3 V Power Supply Specifications Input Voltage 9.6 to 15VDC, 12VDC nominal Input Power Holdup Time 10ms Inrush Current 25A at 12VDC 30A at 15VDC Output Voltage 5VDC, 3.3VDC Protection Short circuit, overload, reverse polarity Output Current Total 1.5A maximum 3.3VDC Output...
  • Page 79 3-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 80: Chapter 4 Carriers

    Carriers Chapter This chapter describes the Carriers that provide mounting and backplane communications for VersaMax modules. IC200CHS001 Barrier-Style I/O Carrier IC200CHS002 Box-Style I/O Carrier IC200CHS003 Connector-Style I/O Carrier IC200CHS005 Spring-Style I/O Carrier IC200CHS022 Compact Box-Style I/O Carrier IC200CHS025 Compact Spring-Style I/O Carrier...
  • Page 81: Ic200Chs001 Barrier-Style I/O Carrier

    CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C <To<60C Ex nV II Demko No. 98Y.125014 139.7mm (5.5in) The I/O module mounts lengthwise (parallel to the DIN rail) on this carrier. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 82 IC200CHS001 Barrier-Style I/O Carrier Din Rail Mounting The I/O carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN rail must be electrically grounded to provide EMC protection. The rail must have a conductive (unpainted) corrosion-resistant finish. For applications requiring maximum resistance to mechanical vibration and shock, the carrier must also be panel-mounted.
  • Page 83 One or more Auxiliary I/O Terminal Strips can be added to provide extra field wiring connections if needed. Auxiliary I/O Terminal Strips insert directly into the lower edge of the I/O Carrier. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 84 IC200CHS002 Box-Style I/O Carrier The Box-Style I/O Carrier (IC200CHS002) has 36 IEC box-style terminals. It provides mounting, backplane communications, and field wiring for one I/O module. 110.5mm (4.35in) IC200CHS002 I/O CARRIER IND CONT EQ FOR HAZ LOC BOX STYLE CLASS I DIV 2 GROUPS ABCD Ambient 60C CLASS 1 ZONE 2 GROUP IIC Ex nA IIC 0C <To<60C...
  • Page 85: Ic200Chs002 Box-Style I/O Carrier

    Notches on the lower edge for attaching an Auxiliary I/O Terminal Strip if extra bussed connection points are needed. Carrier to Carrier Connector Module to Carrier Module Connectors latch hole Keying Dials Field Wiring Terminals Transparent protective door VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 86 IC200CHS002 Box-Style I/O Carrier Field Wiring Terminals Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1mm cross section) to AWG #22 (avg. 0.36mm cross section) wire, or two wires up to AWG #18 (avg. 0.86mm cross section). A11 A12 A15 A16 B11 B12 B15 B16...
  • Page 87: Ic200Chs003 Connector-Style I/O Carrier

    I/O cable. It provides mounting, backplane communications, and field wiring for one I/O module. 66.8mm (2.63in) 133.4mm (5.25in) The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 88 IC200CHS003 Connector-Style I/O Carrier Din Rail Mounting The carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN rail must be electrically grounded to provide EMC protection. The rail must have a conductive (unpainted) corrosion-resistant finish. For applications requiring maximum resistance to mechanical vibration and shock, the carrier must also be panel-mounted.
  • Page 89 264 VAC. Voltage transients up to 300 VAC will not damage the carrier. Compatiblity This carrier can be used with all VersaMax I/O modules EXCEPT the following, due to their high isolation requirements: IC200MDL144 Input 240VAC 4 Point Isolated Module IC200MDL244 Input 240VAC 8 Point Isolated Module IC200MDD850 Mixed 240VAC Isolated 4 Point / Output Relay 2.0A...
  • Page 90 IC200CHS005 Spring-Style I/O Carrier The Spring-Style I/O Carrier (IC200CHS005) has 36 spring-clamp style terminals for field wiring. It provides mounting, backplane communications, and field wiring for one I/O module. 110.5mm (4.35in) IC200CHS005 I/O CARRIER IND CONT EQ FOR HAZ LOC SPRING STYLE CLASS I DIV 2 GROUPS ABCD Ambient 60C...
  • Page 91: Ic200Chs005 Spring-Style I/O Carrier

    Notches on the lower edge for attaching an Auxiliary I/O Terminal Strip if extra bussed connection points are needed. Carrier to Carrier Connector Module to Carrier Module Connectors latch hole Keying Dials Field Wiring Terminals Transparent protective door 4-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 92 IC200CHS005 Spring-Style I/O Carrier Field Wiring Terminals Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1mm cross section) to AWG #22 (avg. 0.36mm cross section) wire, or two wires up to AWG #18 (avg. 0.86mm cross section). A11 A12 A15 A16 B11 B12 B15 B16...
  • Page 93: Ic200Chs022 Compact Box-Style I/O Carrier

    I/O module. 66.8mm (2.63in) 163.5mm (6.45in) The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier. 4-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 94 IC200CHS022 Compact Box-Style I/O Carrier Din Rail Mounting The I/O carrier snaps easily onto a 7.5mm X 35mm DIN rail. The DIN rail must be electrically grounded to provide EMC protection. The rail must have a conductive (unpainted) corrosion-resistant finish. For applications requiring maximum resistance to mechanical vibration and shock, the carrier must also be panel-mounted.
  • Page 95 The wiring card provided with the I/O module can be inserted in the holder. During system operation, the card holder should be in the retracted position. Wiring Card in Card Holder Holder, Hinged Over Terminals Retracted 4-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 96: Ic200Chs025 Compact Spring-Style I/O Carrier

    IC200CHS025 Compact Spring-Style I/O Carrier The Compact Spring-Style I/O Carrier (IC200CHS025) has 36 IEC box-style terminals. It provides mounting, backplane communications, and field wiring for one I/O module. 66.8mm (2.63in) 163.5mm (6.45in) The I/O module mounts vertically (perpendicular to the DIN rail) on this carrier. GFK-1504K Chapter 4 Carriers 4-17...
  • Page 97 A printed wiring card provided with each I/O module can be folded and inserted in the built-in card holder. Carrier to Carrier Connector Module latch hole Module to Carrier Connectors Keying Dials Holder for wiring card Field Wiring Terminals 4-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 98 IC200CHS025 Compact Spring-Style I/O Carrier Field Wiring Terminals Each terminal accommodates one solid or stranded AWG #14 (avg. 2.1mm cross section) to AWG #22 (avg. 0.36mm cross section) wire, or two wires up to AWG #18 (avg. 0.86mm cross section). The carrier accommodates current levels up to 2 Amps per point or 8 Amps per each power and ground, and a voltage range of up to 264 VAC.
  • Page 99: Ic200Chs006 Communications Carrier

    Compatible with all VersaMax fieldbus communications modules. Fast DIN-rail mounting. Can be located in any “slot”. Module latch hole for securely fastening the module to the carrier. 4-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 100 IC200PWB001 Power Supply Booster Carrier Power Supply Booster Carrier IC200PWB001 can be used to mount an additional power supply in sequence with other module carriers. A power supply mounted on a booster carrier provides power to all I/O modules to its right, or until the next booster power supply.
  • Page 101: Ic200Pwb001 Power Supply Booster Carrier

    EMC protection. The rail must have a conductive (unpainted) corrosion-resistant finish. For applications requiring maximum resistance to mechanical vibration and shock, the carrier must also be panel-mounted. See chapter 2 for installation instructions. 4-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 102 Interposing Terminals and Auxiliary I/O Terminal Chapter Chapter Strips This chapter describes the Interposing I/O Terminals and Auxiliary I/O Terminal Strips that provide field wiring connections for I/O modules. IC200CHS011 Barrier-Style Interposing I/O Terminals IC200CHS012 Box-Style Interposing I/O Terminals IC200CHS014 Thermocouple-Style Interposing I/O Terminals IC200CHS015 Spring-Style Interposing I/O Terminals...
  • Page 103 A clear protective hinged door covers the wiring terminals. The printed wiring card provided with each I/O module can be folded and inserted in this door. VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K...
  • Page 104: Chapter 5 Interposing Terminals And Auxiliary I/O Terminal Strips

    IC200CHS011 Barrier-Style Interposing I/O Terminals Din Rail Mounting The Interposing I/O Terminals unit can be mounted on the same DIN rail as the Connector-Style I/O Carrier, or on a separate DIN rail as illustrated below. For applications requiring maximum resistance to mechanical vibration and shock, the Interposing I/O Terminals must also be panel-mounted.
  • Page 105 A clear protective hinged door covers the wiring terminals. The printed wiring card provided with each I/O module can be folded and inserted in this door. VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K...
  • Page 106: Ic200Chs012 Box-Style Interposing I/O Terminals

    IC200CHS012 Box-Style Interposing I/O Terminals Din Rail Mounting The Interposing I/O Terminals unit can be mounted on the same DIN rail as the Connector-Style I/O Carrier, or on a separate DIN rail as illustrated below. For applications requiring maximum resistance to mechanical vibration and shock, the Interposing I/O Terminals unit must also be panel-mounted.
  • Page 107 A clear protective hinged door covers the wiring terminals. The printed wiring card provided with each I/O module can be folded and inserted in this door. VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K...
  • Page 108: Ic200Chs014 Thermocouple Compensation Box-Style Interposing I/O Terminals

    IC200CHS014 Thermocouple Compensation Box-Style Interposing I/O Terminals Din Rail Mounting The Interposing I/O Terminals unit can be mounted on the same DIN rail as the Connector-Style I/O Carrier, or on a separate DIN rail as illustrated below. For applications requiring maximum resistance to mechanical vibration and shock, the Interposing I/O Terminals unit must also be panel-mounted.
  • Page 109 A clear protective hinged door covers the wiring terminals. The printed wiring card provided with each I/O module can be folded and inserted in this door. VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K...
  • Page 110: Ic200Chs015 Spring-Style Interposing I/O Terminals

    IC200CHS015 Spring-Style Interposing I/O Terminals Din Rail Mounting The Interposing I/O Terminals can be mounted on the same DIN rail as the Connector- Style I/O Carrier, or on a separate DIN rail as illustrated below. For applications requiring maximum resistance to mechanical vibration and shock, the Interposing I/O Terminals must also be panel-mounted.
  • Page 111: Ic200Chs101, Main Base Ic200Chs102, Expansion Base Disconnect-Style Interposing I/O Terminals

    Two different versions of the Disconnect-Style Interposing I/O Terminals are available, the main and expansion bases. The Main Base, IC200CHS101, provides terminals that correspond to the "A" terminals on a VersaMax I/O module. If the I/O module also has "B" terminals, an Expansion Base, IC200CHS102) is also needed.
  • Page 112 115mm (4.5in) 65mm (2.6in) This base provides connection for the terminals on the “A” side of the VersaMax connector (A1-A18). Two groups of common terminals (W1-W8 and X1-X8) can be used for connecting two-wire devices without additional auxiliary terminal blocks.
  • Page 113 115mm (4.5in) 65mm (2.6in) The Expansion Base provides connection for terminals on the “B” side of the VersaMax connector (B1-B18). In addition, it has two groups of common terminals (Y1-Y8 and Z1- Z8) for connecting two-wire devices without additional auxiliary terminal blocks.
  • Page 114 Compatible I/O Modules The following table provides a guideline for selecting the appropriate bases and wiring formats for VersaMax I/O modules. Modules that are incompatible with these Interposing Disconnect Bases are indicated by shaded entries in the table. 1 Group...
  • Page 115: Ic200Chs111, Main Base Ic200Chs112, Expansion Base Relay-Style Interposing I/O Terminals

    The Main Base, IC200CHS111, is for use with the 16 point VersaMax module (IC200MDL740) or points 1-16 of the 32 point VersaMax module (IC200MDL750). The Expansion Base, IC200CHS112, is for use with points 17-32 of the 32 point VersaMax module (IC200MDL750).
  • Page 116 Main Base, IC200CHS111 Expansion Base, IC200CHS112 Relay-Style Interposing I/O Terminals Main Base – IC200CHS111 The Interposing Relay Base has a connector (J1) for attaching a cable from the Connector- Style I/O Carrier (IC200CHS003) and 50 box-style terminals for field I/O wiring and power connections.
  • Page 117 This power connection is for the relay coils only. User loads must be powered by an external source. Each relay, status LED and fuse is labeled to indicate the specific point on the VersaMax output module they are associated with. Components labeled A1-A16 correspond to points Q1-Q16.
  • Page 118 Main Base, IC200CHS111 Expansion Base, IC200CHS112 Relay-Style Interposing I/O Terminals Relay Specifications The field-replaceable, form-C relay used in IC200CHS111 and IC200CHS112 is manufactured by Omron Electronics (part number G2R-14). The relay has the following specifications: Contact Ratings Number of Poles 1 Pole Resistive Load (cosΦ...
  • Page 119 DC resistive load 20 30 50 300 500 Life Expectancy 5000 250VAC / 30VDC 1000 resistive load 250VAC inductive load (cos φ =0.4) 30VDC inductive load (L/R = 7ms) 5-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K...
  • Page 120: Ic200Tbm001 Barrier-Style Auxiliary I/O Terminal Strip

    IC200TBM001 Barrier-Style Auxiliary I/O Terminal Strip The Barrier-Style Auxiliary I/O Terminal Strip (IC200TBM001) has two groups of 6 internally-bussed barrier-style wiring terminals. The two groups are isolated from each other. It can be used to provide extra field wiring connections for terminal-style I/O Carriers and Interposing I/O Terminals.
  • Page 121: Ic200Tbm002 Box-Style Auxiliary I/O Terminal Strip

    There is no electrical connection from the Terminal-Style I/O Carrier or Interposing I/O Terminals to the Auxiliary I/O Terminal Strip; any necessary electrical reference must be provided. 5-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K...
  • Page 122: Ic200Tbm005 Spring-Style Auxiliary I/O Terminal Strip

    IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip The Spring-Style Auxiliary I/O Terminal Strip (IC200TBM005) has 18 internally -bussed spring-clamp style wiring terminals. It can be used to provide extra field wiring connections for terminal-style I/O Carriers and Interposing I/O Terminals. Tabs for Attaching to previous carrier IC200TBM005...
  • Page 123 5-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – February 2003 GFK-1504K...
  • Page 124: Chapter 6 Expansion Modules

    Chapter Expansion Modules This chapter describes VersaMax expansion modules: IC200ETM001 Expansion Transmitter Module IC200ERM001 Expansion Receiver Module, Isolated IC200ERM002 Expansion Receiver Module, Non-isolated GFK-1504K...
  • Page 125: Ic200Etm001 Expansion Transmitter Module

    Expansion Transmitter Module The Expansion Transmitter Module IC200ETM001 (ETM) is used to expand a VersaMax PLC or NIU I/O station to include up to seven additional “racks” of VersaMax modules. Each expansion rack can include up to eight I/O and specialty modules, including the fieldbus communications modules.
  • Page 126 IC200ETM001 Expansion Transmitter Module Connectors The 26-pin female D-shell connector on the front of the Expansion Transmitter is the expansion port for connecting to an Expansion Receiver Module. The 16-pin male connector on the upper left side of the Expansion Transmitter is the pass-though serial programming port.
  • Page 127 The Expansion Transmitter installs on a DIN rail and attaches to the left side of a VersaMax CPU or NIU module on the same DIN rail. The Expansion Transmitter connects to up to seven Expansion Receiver Modules in expansion “racks”. The...
  • Page 128 Transmitter installed, firmware upgrades are made via direct connection between the programmer and NIU, as shown first in the illustration below.) The same serial cable, IC200CBL002, is used in both cases. 6 ft VersaMax I/O Station, No Expansion Programmer Firmware Update Serial Cable...
  • Page 129 IC200ACC201 (included with ETM) Connector Kit IC200ACC202 To make different length expansion cables, purchase the connector kit and use one of the following commercially-available cables: Belden 8108, Manhattan/CDT M2493, Alpha 3498C. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 130: Ic200Erm001 Expansion Receiver Module, Isolated

    Expansion Receiver Module, Isolated The Expansion Receiver Module, Isolated (IC200ERM001) interfaces an expansion “rack” to a VersaMax PLC or NIU I/O Station system. The expansion rack can include up to eight Versamax I/O and special-purpose modules. A VersaMax power supply installed on the Expansion Receiver Module provides operating power for the modules in the expansion rack.
  • Page 131 On when the Expansion Receiver is communicating with the Expansion Transmitter. It is Off when not communicating. Expansion Rack Selection Switch The Rack Selection Switch is used to specify which expansion rack the ERM is in. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 132 VersaMax Expansion Modules Standard RS-485 Differential Expansion Interface The Expansion Receiver Module connects to an Expansion Transmitter Module in a VersaMax PLC or VersaMax NIU I/O Station, or to an Expansion Receiver in a previous rack, as shown below. Modules are connected using expansion cable IC200CBL6xx (xx represents the length in meters).
  • Page 133 CPU or NIU Revision 1.5: Date code must begin with a number other than 9 and must be 011 or greater. Any date code. CPU or NIU Revision 2.0 or later: 6-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 134: Ic200Erm002 Expansion Receiver Module, Non-Isolated

    Expansion Receiver Module, Non-isolated The non-isolated Expansion Receiver Module (IC200ERM002) interfaces an expansion “rack” to a VersaMax PLC or VersaMax NIU I/O Station system. The expansion rack can to include up to eight VersaMax I/O and special-purpose modules. A VersaMax power supply installed on the Expansion Receiver Module provides operating power for the modules in the expansion rack.
  • Page 135 Transmitter or with other ERMs. It is Off when not communicating. Expansion Rack Selection Switch The Rack Selection Switch is used to specify which expansion rack the ERM is in. 6-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 136 VersaMax Expansion Modules Standard RS-485 Differential Expansion Interface The Expansion Receiver Module connects to an Expansion Transmitter Module in a VersaMax PLC or VersaMax NIU I/O Station, or to an Expansion Receiver in a previous rack, as shown below. Modules are connected using expansion cable IC200CBL6xx (xx represents the length in meters).
  • Page 137 Two-Rack Local System Expansion Receiver IC200ERM002 can also be used to connect a VersaMax PLC main rack or VersaMax NIU I/O Station to just one expansion rack without having an Expansion Transmitter Module in the main rack. This “single-ended” configuration has a maximum cable length of 1 meter. No terminator plug is required in the expansion rack.
  • Page 138 IC200ERM002 Expansion Receiver Module, Non-isolated Module Specifications Module Characteristics Module ID LED indicators PWR LED indicates 5VDC power status EXP RX LED indicates expansion bus communications status SCAN LED indicates whether the CPU/NIU is scanning I/O in expansion racks Backplane current 5V output: 70mA maximum consumption 3.3V output: 20mA...
  • Page 139 6-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 140: Chapter 7 Discrete Input Modules

    Discrete Input Modules Chapter This chapter describes VersaMax discrete input modules: IC200MDL140 Input Module, 120VAC 8 Points IC200MDL141 Input Module, 240VAC 8 Points IC200MDL143 Input Module, 120VAC Isolated 8 Points IC200MDL144 Input Module, 240VAC Isolated 4 Points IC200MDL240 Input Module, 120VAC 16 Points...
  • Page 141: Ic200Mdl140 Input Module, 120Vac 8 Points

    8 bits of discrete input data. LED Indicators Individual green LEDs indicate the on/off state of each input point. The green OK LED is on when backplane power is present to the module. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 142 IC200MDL140 Input Module, 120VAC 8 Points Module Specifications Module Characteristics Points One group of 8 inputs Module ID FFFF8804 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and frame ground Group to group Not applicable Point to point None LED indicators One LED per point shows individual point ON/OFF status...
  • Page 143 Amps per point. See chapter 2 for information about using the shorting bar. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 144 IC200MDL141 Input Module, 240VAC 8 Points Discrete Input Module IC200MDL141 provides one group of 8 discrete inputs. Inputs are positive logic or sourcing-type inputs; they receive current from AC input devices and return the current on the common. Input devices are connected between the input terminals and common terminals.
  • Page 145: Ic200Mdl141 Input Module, 240Vac 8 Points

    Off state current 1.5mA maximum On response time 1 cycle maximum Off response time 2 cycles maximum Input impedance 38.5kOhms (reactive) at 60Hz, typical 46.3kOhms (reactive) at 50Hz, typical VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 146 IC200MDL141 Input Module, 240VAC 8 Points Field Wiring Terminal Connection Terminal Connection Input 1 No connection Input 2 No connection Input 3 No connection Input 4 No connection Input 5 No connection Input 6 No connection Input 7 No connection Input 8 No connection No connection...
  • Page 147: Ic200Mdl143 Input Module, 120Vac Isolated 8 Points

    8 bits of discrete input data. LED Indicators Individual green LEDs indicate the on/off state of each input point. The green OK LED is on when backplane power is present to the module. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 148 IC200MDL143 Input Module, 120VAC Isolated 8 Points Module Specifications Module Characteristics Points 8 Isolated Inputs Module ID FFFF8804 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and frame ground Group to group Not applicable Point to point 250VAC continuous;...
  • Page 149 Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 7-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 150: Ic200Mdl144 Input Module, 240Vac Isolated 4 Points

    IC200MDL144 Input Module, 240VAC Isolated 4 Points Discrete Input Module IC200MDL144 provides 4 isolated discrete inputs. Inputs are positive logic or sourcing-type inputs; they receive current from AC input devices and return the current on the common. Input devices are connected between the input terminals and common terminals.
  • Page 151 Off state current 1.5mA maximum On response time 1 cycle maximum Off response time 2 cycles maximum Input impedance 38.5kOhms (reactive) at 60Hz, typical 46.3kOhms (reactive) at 50Hz, typical 7-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 152 IC200MDL144 Input Module, 240VAC Isolated 4 Points Field Wiring Terminal Connection Terminal Connection No connection No connection No connection No connection Input 1 No connection Input 1 Return No connection No connection No connection No connection No connection Input 2 No connection Input 2 Return No connection...
  • Page 153: Ic200Mdl240 Input Module, 120Vac 16 Points

    LED Indicators Individual green LEDs indicate the on/off state of each input point. The green OK LED is on when backplane power is present to the module. 7-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 154 IC200MDL240 Input Module, 120VAC 16 Points Module Specifications Module Characteristics Points Two groups of 8 inputs Module ID 88048804 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and frame ground Group to group 250VAC continuous; 1500VAC for 1 minute Point to point None LED indicators...
  • Page 155 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 7-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 156 IC200MDL240 Input Module, 120VAC 16 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. No thermal derating for these installations. No derating at 120VAC.
  • Page 157: Ic200Mdl241 Input Module, 240Vac16 Points

    LED Indicators Individual green LEDs indicate the on/off state of each input point. The green OK LED is on when backplane power is present to the module. 7-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 158 IC200MDL241 Input Module, 240VAC16 Points Module Specifications Module Characteristics Points 16 inputs (2 groups of 8) Module ID 88048804 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and frame ground Group to group 250VAC continuous; 1500VAC for 1 minute Point to point None LED indicators...
  • Page 159 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 7-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 160: Ic200Mdl243 Input Module, 120Vac Isolated 16 Points

    IC200MDL243 Input Module, 120VAC Isolated 16 Points Discrete input module IC200MDL243 provides 16 isolated input points. Inputs are positive logic or sourcing-type inputs; they receive current from AC input devices and return the current on the common. Each input has its own return. IC200MDL243 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD...
  • Page 161 Off state current 2.5mA maximum On response time 1 cycle maximum Off response time 2 cycles maximum Input impedance 8.6kOhms (reactive) at 60Hz, typical 10.32kOhms (reactive) at 50Hz, typical 7-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 162 IC200MDL243 Input Module, 120VAC Isolated 16 Points Field Wiring Terminal Connection Terminal Connection Input 1 Input 9 Input 1 Return Input 9 Return Input 2 Input 10 Input 2 Return Input 10 Return Input 3 Input 11 Input 3 Return Input 11 Return Input 4 Input 12...
  • Page 163 No thermal derating for these installations. No derating at 120VAC. Deratings at 132VAC are shown below. Ambient Temperature 30ºC 5ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 132VAC 132VAC 7-24 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 164: Ic200Mdl244 Input Module, 240Vac Isolated 8 Points

    IC200MDL244 Input Module, 240VAC Isolated 8 Points Discrete Input Module IC200MDL244 provides 8 isolated discrete inputs. Inputs are positive logic or sourcing-type inputs; they receive current from AC input devices and return the current on the common. Input devices are connected between the input terminals and common terminals.
  • Page 165 Off state current 1.5mA maximum On response time 1 cycle maximum Off response time 2 cycles maximum Input impedance 38.5kOhms (reactive) at 60Hz, typical 46.3kOhms (reactive) at 50Hz, typical 7-26 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 166 IC200MDL244 Input Module, 240VAC Isolated 8 Points Field Wiring Terminal Connection Terminal Connection No connection No connection No connection No connection Input 1 Input 5 Input 1 Return Input 5 Return No connection No connection No connection No connection Input 2 Input 6 Input 2 Return Input 6 Return...
  • Page 167: Ic200Mdl631 Input Module, 125Vdc Pos/Neg Logic Isolated 8 Points

    1.0ms, or 7.0ms are selectable via software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms). 7-28 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 168 IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points Module Specifications Module Characteristics Points 8 isolated inputs Module ID FFFF8004 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Point to point 250VAC continuous; 1500VAC for 1 minute LED indicators One LED per point shows individual point ON/OFF status OK LED indicates backplane power is present...
  • Page 169 Using a shorting bar with this module eliminates the point-to-point isolation. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 7-30 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 170: Ic200Mdl632 Input Module, 125Vdc Pos/Neg Logic Isolated 16 Points

    IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points Discrete input module IC200MDL632 provides 16 discrete isolated inputs. Inputs can be either positive logic inputs that receive current from input devices and return the current on the return, or negative-logic inputs that receive current from the return and return current to the input device.
  • Page 171 On state current 1.0mA minimum Off state current 0 to 0.1mA maximum On response time 0.5ms maximum Off response time Configurable filter time 0 ms, 1.0ms (default), or 7.0ms 7-32 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 172 IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points Field Wiring Terminal Connection Terminal Connection Input 1 Input 9 Input 1 return Input 9 return Input 2 Input 10 Input 2 return Input 10 return Input 3 Input 11 Input 3 return Input 11 return Input 4 Input 12...
  • Page 173 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 150VDC 150VDC Ambient Temperature 30ºC 5ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 150VDC 150VDC 7-34 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 174: Ic200Mdl635 Input Module, 48Vdc Pos/Neg Logic Grouped 16 Points

    IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points Discrete input module IC200MDL635 provides two groups of 8 discrete inputs. Inputs in each group can be either positive logic inputs that receive current from input devices and return the current on the common, or negative-logic inputs that receive current from the common and return current to the input device.
  • Page 175 On state current 1.0mA minimum Off state current 0 to 0.4mA maximum On response time 0.5ms maximum Off response time Configurable filter time 0ms, 1.0ms (default), or 7.0ms 7-36 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 176 IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points Field Wiring Terminal Connection Terminal Connection Input 1 No connection Input 2 No connection Input 3 No connection Input 4 No connection Input 5 No connection Input 6 No connection Input 7 No connection Input 8 No connection...
  • Page 177: Ic200Mdl636 Input Module, 48Vdc Pos/Neg Logic Grouped 32 Points

    1.0ms, or 7.0ms are selectable via software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms). 7-38 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 178 IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points Module Specifications Module Characteristics Points 32 (4 groups of 8) Module ID 80088008 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group 250VAC continuous;...
  • Page 179 Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 7-40 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 180 IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. No derating for these installations.
  • Page 181: Ic200Mdl640 Input Module, 24Vdc Pos/Neg Logic 16 Points

    1.0ms, or 7.0ms are selectable via software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms). 7-42 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 182 IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points Module Specifications Module Characteristics Points 16 inputs (2 groups of 8) Module ID FFFF8008 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to Group 250VAC continuous;...
  • Page 183 2 for information about using the shorting bar. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 7-44 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 184: Ic200Mdl643 Input Module, 5/12Vdc Pos/Neg Logic Grouped 16 Points

    IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points Discrete input module IC200MDL643 provides two groups of 8 discrete inputs. Inputs in each group can be either positive logic inputs that receive current from input devices and return the current on the common, or negative-logic inputs that receive current from the common and return current to the input device.
  • Page 185 On state current 1.45mA minimum Off state current 0 to 0.7mA maximum On response time 0.25ms maximum Off response time Configurable filter time 0ms, 1.0ms (default), or 7.0ms 7-46 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 186 IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped 16 Points Field Wiring Terminal Connection Terminal Connection Input 1 No connection Input 2 No connection Input 3 No connection Input 4 No connection Input 5 No connection Input 6 No connection Input 7 No connection Input 8 No connection...
  • Page 187 Wiring for TTL Inputs To be compatible with TTL outputs, the negative logic configuration should be used as shown below. User Circuit Common x TTL IC Output Input x 7-48 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 188: Ic200Mdl644 Input Module, 5/12Vdc Pos/Neg Logic Grouped 32 Point

    IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point Discrete input module IC200MDL644 provides four groups of 8 discrete inputs. Inputs in each group can be either positive logic inputs that receive current from input devices and return the current on the common, or negative-logic inputs that receive current from the common and return current to the input device.
  • Page 189 On state current 1.45mA minimum Off state current 0 to 0.7mA maximum On response time 0.25ms maximum Off response time Configurable filter time 0 ms, 1.0ms (default), or 7.0ms 7-50 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 190 IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped 32 Point Field Wiring Terminal Connection Terminal Connection Input 1 Input 17 Input 2 Input 18 Input 3 Input 19 Input 4 Input 20 Input 5 Input 21 Input 6 Input 22 Input 7 Input 23 Input 8 Input 24...
  • Page 191 Wiring for TTL Inputs To be compatible with TTL outputs, the negative logic configuration should be used as shown below. User Circuit Common x TTL IC Output Input x 7-52 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 192: Ic200Mdl650 Input Module, 24Vdc Pos/Neg Logic 32 Points

    IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points Discrete input module IC200MDL650 provides four groups of 8 discrete inputs. Inputs in each group can be either positive logic inputs that receive current from input devices and return the current on the common, or negative-logic inputs that receive current from the common and return current to the input device.
  • Page 193 Off state current 0 to 0.5mA On response time 0.5ms maximum Off response time Configurable filter time 0 ms, 1.0ms (default), or 7.0ms Input impedance 10kOhms maximum 7-54 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 194 IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points Field Wiring Terminal Connection Terminal Connection Input 1 Input 17 Input 2 Input 18 Input 3 Input 19 Input 4 Input 20 Input 5 Input 21 Input 6 Input 22 Input 7 Input 23 Input 8 Input 24...
  • Page 195 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 30VDC 30VDC Ambient Temperature 30ºC 5ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 30VDC 30VDC 7-56 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 196: Chapter 8 Discrete Output Modules

    Chapter Discrete Output Modules This chapter describes VersaMax discrete output modules. IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps,...
  • Page 197 Individual green LEDs indicate the on/off state of the output points. The output LEDs are logic-driven and independent of the load conditions. The green OK LED is on when backplane power is present to the module. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 198 IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points Module Specifications Module Characteristics Points 8 isolated outputs Module ID FFFF8840 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group Not applicable Point to point 250VAC continuous;...
  • Page 199 Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 200 IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts below show thermal deratings for the module at 120VAC with the maximum output current per point.
  • Page 201 Individual green LEDs indicate the on/off state of the output points. The output LEDs are logic-driven and independent of the load conditions. The green OK LED is on when backplane power is present to the module. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 202 IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points Module Specifications Module Characteristics Points 16 isolated outputs Module ID 88408840 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group 250VAC continuous; 1500VAC for 1 minute Point to point 250VAC continuous;...
  • Page 203 Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 204 IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts below show thermal deratings for the module at 120VAC with the maximum output current per point.
  • Page 205 Individual green LEDs indicate the on/off state of the output points. The output LEDs are logic-driven and independent of the load conditions. The green OK LED is on when backplane power is present to the module. 8-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 206 IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points Module Specifications Module Characteristics Points 8 isolated outputs Module ID FFFF8840 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group Not applicable Point to point 250VAC continuous;...
  • Page 207 Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 8-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 208 IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the output current, and the orientation of the module and DIN rail. The charts below show thermal deratings for the module at 120VAC with the indicated output current per point.
  • Page 209 LED. Once an overload/short circuit condition is reported, the fault is latched. It remains latched until a Clear Fault is issued or user power to the module is cycled. 8-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 210 IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points Module Specifications Module Characteristics Points 1 group of 8 outputs Module ID FFFF8140 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group Not applicable Point to point...
  • Page 211 Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 8-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 212 IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points Discrete output module IC200MDL740 provides one group of 16 discrete outputs. The outputs are positive or sourcing type outputs. They switch the loads to the positive side of the DC supply and thus supply current to the loads. 10 11 12 13 14 15 16 IC200MDL740 IND CONT EQ FOR HAZ LOC...
  • Page 213: Ic200Mdl740 Output Module, 12/24Vdc Positive Logic 0.5 Amp, 16 Points

    2.0A inrush maximum for 100ms Output leakage current 0.5mA at 30VDC maximum On response time 0.2ms, maximum Off response time 1.0ms, maximum Protection (each output) No internal fuse 8-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 214 IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points Field Wiring Terminal Connection Terminal Connection Output 1 No connection Output 2 No connection Output 3 No connection Output 4 No connection Output 5 No connection Output 6 No connection Output 7 No connection Output 8...
  • Page 215 20ºC 25ºC 24VDC 30VDC No derating at 24VDC. Deratings at 30VDC shown below. Ambient Temperature 30ºC 5ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 8-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 216 IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points Discrete output module IC200MDL741 provides one group of 16 discrete outputs. Each point has electronic overcurrent protection and short circuit protection, and generates a fault if either condition exists. The outputs are positive or sourcing type outputs.
  • Page 217: Ic200Mdl741 Output Module, 24Vdc Positive Logic 0.5 Amp, W/Escp 16 Points

    Local energy storage (either batteries or capacitors) can be used to compensate for insufficient power supply characteristics. Additional best practices including minimizing wiring resistance from the external power supply to the module must be observed. 8-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 218 IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points Field Wiring Terminal Connection Terminal Connection Output 1 No connection Output 2 No connection Output 3 No connection Output 4 No connection Output 5 No connection Output 6 No connection Output 7 No connection Output 8...
  • Page 219 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 24VDC 30VDC Ambient Temperature 30ºC 5ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 24VDC 30VDC 8-24 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 220 IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points Discrete output module IC200MDL742 provides two groups of 16 discrete outputs. Each point has electronic overcurrent protection and short circuit protection, and generates a fault if either condition exists. The outputs are positive or sourcing type outputs.
  • Page 221 Local energy storage (either batteries or capacitors) can be used to compensate for insufficient power supply characteristics. Additional best practices including minimizing wiring resistance from the external power supply to the module must be observed. 8-26 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 222 IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts below show thermal deratings for the module at 24VDC and 30VDC with the maximum output current per point.
  • Page 223: Ic200Mdl742 Output Module, 24Vdc Positive Logic 0.5 Amp, W/Escp 32 Points

    Q26 Q27 Q28 Q29 Wiring Connections Q13 Q14 for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 Q26 Q27 Q10 Q11 Q12 IC200CHS011 Q19 Q20 Q21 Q22 8-28 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 224 IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points Discrete output module IC200MDL743 provides one group of 16 discrete outputs. The outputs are negative or sinking type outputs. They switch the loads to the negative (return) side of the DC supply and thus receive current from the loads. 10 11 12 13 14 15 16 IC200MDL743 IND CONT EQ FOR HAZ LOC...
  • Page 225: Ic200Mdl743 Output Module, 5/12/24V Dc Negative Logic 0.5 Amp, 16 Points

    2.0A inrush maximum for 100ms Output leakage current 0.5mA at 30VDC maximum On response time 0.2ms maximum Off response time 1.0ms maximum Protection (each output) No internal fuse 8-30 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 226 IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points Field Wiring The 16 outputs form one group with a DC+ and a DC- terminal. Terminal Connection Terminal Connection Output 1 No connection Output 2 No connection Output 3 No connection Output 4 No connection...
  • Page 227 The green FLD PWR LED is on when field power is applied to the module. The green OK LED is on when backplane power is present to the module. 8-32 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 228 IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points Module Specifications Module Characteristics Points 2 groups of 16 outputs Module ID 80808080 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group 250VAC continuous;...
  • Page 229: Ic200Mdl744 Output Module, 5/12/24Vdc Negative Logic 0.5 Amp, 32 Points

    Q25 Q26 Q27 Q28 Q29 Q30 Q31 Q17 Q18 Q19 Q21 Q22 Q23 Q24 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 8-34 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 230 IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts below show thermal deratings for the module at 24VDC and 30VDC with the maximum output current per point.
  • Page 231 The green FLD PWR LED is on when field power is applied to the module. The green OK LED is on when backplane power is present to the module. 8-36 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 232 IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points Module Specifications Module Characteristics Points 2 groups of 16 outputs Module ID 80808080 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group 250VAC continuous;...
  • Page 233: Ic200Mdl750 Output Module, 12/24Vdc Positive Logic 0.5 Amp, 32 Points

    Q19 Q20 Q21 Q22 Q23 Q26 Q27 Q28 Q29 Wiring Connections for Carriers with Three Rows of Terminals Q26 Q27 IC200CHS001, 022, 025 IC200CHS011 Q18 Q19 Q20 Q21 Q22 8-38 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 234 IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts below show example thermal deratings for the module at 24VDC and 30VDC with the maximum output current per point.
  • Page 235 Individual green logic-side LEDs indicate the On/Off status of each output point. Output LEDs are logic-driven and independent of the load conditions. The green OK LED is ON when backplane power is present to the module. 8-40 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 236 IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form A 8 Points Module Specifications Module Characteristics Points 8 individually isolated Form A relay outputs Module ID FFFF8040 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group Not applicable Point to point...
  • Page 237: Ic200Mdl930 Output Module, Relay 2.0 Amp Isolated Form A 8 Points

    Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 8-42 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 238 IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form A 8 Points Backplane Power Drain per Point The module’s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases. The chart below shows the relationship between the number of points on and the maximum current required.
  • Page 239 Individual green logic-side LEDs indicate the On/Off status of each output point. The output LEDs are logic-driven and independent of load conditions. The green OK LED is ON when backplane power is present to the module. 8-44 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 240 IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form A 16 Points Module Specifications Module Characteristics Points 16 individually isolated Form A relay outputs Module ID 80408040 Isolation: User input to logic 250VAC continuous; 1500VAC for 1 minute (optical) or frame ground Group to group 250VAC continuous;...
  • Page 241: Ic200Mdl940 Output Module, Relay 2.0 Amp, Isolated Form A 16 Points

    I/O Devices-Wiring to Inductive Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 8-46 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 242 IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form A 16 Points Backplane Power Drain per Point The module’s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases. The chart below shows the relationship between the number of points on and the maximum current required.
  • Page 243 8-48 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 244: Chapter 9 Discrete Mixed Modules

    Discrete Mixed Modules Chapter This chapter describes discrete modules with both inputs and outputs. See chapter 13 for information about module IC200MDD841 (Mixed 24VDC Positive Logic Input 20 Point / Output 12 Point / 4 High Speed Counter, PWM, or Pulse Train points). IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points...
  • Page 245 Input filter times of 0ms, 1.0ms, or 7.0ms are selectable via software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms). VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 246 IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points Module Specifications Module Characteristics Points 20 positive DC inputs, two groups of 10 12 Form A relay outputs, two groups of 6 Module ID 80358035 Isolation: User input/output to logic...
  • Page 247: Amp 12 Points

    Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Q10 Q11 Q12 Q10 Q11 Q12 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 248 IC200MDD840 Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points Backplane Power Drain per Point The module’s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases. The chart below shows the relationship between the number of points on and the maximum current required.
  • Page 249: Input 24Vdc Pos/Neg Logic Grouped 16 Points

    The module reports the presence of any overloaded points to the system on a per-module basis. Amber LEDs indicate the overload conditions on a per-point basis. Once the overload condition is removed, normal operation is resumed. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 250 IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points Module Specifications Module Characteristics Points 1 group of 16 outputs 2 groups of 8 inputs Module ID 80088080 Isolation: User input to logic (optical) 250VAC continuous;...
  • Page 251: Ic200Mdd842 Mixed Module, Output 24Vdc Pos. Logic 0.5A Grouped W/Escp 16 Points Input 24Vdc Pos/Neg Logic Grouped 16 Points

    Local energy storage (either batteries or capacitors) can be used to compensate for insufficient power supply characteristics. Additional best practices including minimizing wiring resistance from the external power supply to the module must be observed. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 252 IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points Field Wiring Terminal Connection Terminal Connection Output 1 Input 1 Output 2 Input 2 Output 3 Input 3 Output 4 Input 4 Output 5 Input 5...
  • Page 253 Maximum with Maximum with 0 inputs ON 0 inputs ON combinations Maximum of points OK with 16 inputs ON Maximum with 16 combinations inputs ON of points OK 9-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 254 IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points 24VDC 30VDC Ambient Temperature Ambient Temperature 15ºC 20ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 25ºC...
  • Page 255: Ic200Mdd843 Mixed Module, 24Vdc Positive Logic Input Grouped 10 Points / Output Relay 2.0A Per Point Grouped 6 Points

    7.0ms are selectable via software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time total (response time is 1.5ms). 9-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 256 IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / Output Relay 2.0A per Point Grouped 6 Points Module Specifications Module Characteristics Points 10 Positive DC Inputs, one group, 6 Form A Relay Outputs, one group Module ID FFFF8035 Isolation: User input/output to logic 250VAC continuous;...
  • Page 257 Wiring Connections for Carriers with Two I10 Q1 Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 9-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 258 IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / Output Relay 2.0A per Point Grouped 6 Points Backplane Power Drain per Point The module’s backplane 5 volt power requirement increases as the number of points that are simultaneously on increases. The chart below shows the relationship between the number of points on and the maximum current required.
  • Page 259: Ic200Mdd844 Mixed Module, Output 12/24Vdc Pos. Logic 0.5A 16 Points / Input 24 Vdc Pos/Neg Logic Grouped 16 Points

    7.0ms are selectable via software configuration, for total response times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total response time is 1.5ms). 9-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 260 IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic Grouped 16 Points Module Specifications Module Characteristics Points 1 group of 16 outputs 2 groups of 8 inputs Module ID 80088080 Isolation: User input to logic (optical) and to 250VAC continuous;...
  • Page 261 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 9-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 262 IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic Grouped 16 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts that follow show thermal deratings for this module at 24V and 30V.
  • Page 263 45ºC 50ºC 55ºC 60ºC Maximum with 0 inputs ON Maximum with 16 inputs ON Maximum with 16 inputs ON combinations of points OK combinations of points OK 9-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 264: Ic200Mdd845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24Vdc Pos/Neg Logic Grouped 16 Points

    IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points Discrete input/output module IC200MDD845 provides 8 individually-isolated Form A relay outputs and two groups of 8 discrete inputs. An output contact is closed when the host CPU is active and the corresponding output logic bit is “1”.
  • Page 265 10ms maximum Off response time 10ms maximum Protection No internal fuses or snubbers Relay type Fixed coil, moving armature Contact type Silver alloy Contact life See appendix B 9-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 266 IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points Field Wiring Terminal Connection Terminal Connection Output 1-1 Input 1 Output 1-2 Input 2 Output 2-1 Input 3 Output 2-2 Input 4 Output 3-1 Input 5 Output 3-2 Input 6...
  • Page 267 = 46 + (28 x number of output points on) Maximum Current Drawn from Backplane (mA) Number of Output Points On 9-24 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 268 IC200MDD845 Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points Thermal Derating The number of points that can be on at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. The charts that follow show thermal deratings for this module at 24V and 30V.
  • Page 269 OK No derating at 24VDC. 30VDC Ambient Temperature 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC Maximum with 16 inputs ON combinations of points OK 9-26 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 270: Ic200Mdd846 Mixed Module, Output Relay 2.0A Per Pt Isolated 8 Points / Input 120Vac Grouped 8 Points

    IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points Discrete input/output module IC200MDD846 provides 8 discrete inputs and 8 relay outputs. Inputs are positive logic or sourcing-type inputs; they receive current from devices and return the current on the common.
  • Page 271 No internal fuses or snubbers. Switching frequency 20 cycles per minute (inductive load) Relay type Fixed coil, moving armature Contact type Silver alloy Contact life See appendix B 9-28 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 272 IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points Field Wiring Terminal Connection Terminal Connection Output 1-1 Input 1 Output 1-2 Input 2 Output 2-1 Input 3 Output 2-2 Input 4 Output 3-1 Input 5 Output 3-2 Input 6...
  • Page 273 = 76 + (28 x number of output points on) Maximum Current Drawn from Backplane (mA) Number of Output Points On 9-30 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 274: Ic200Mdd847 Mixed Module, Output Relay 2.0A Per Pt Isolated 8 Points / Input 240Vac Grouped 8 Points

    IC200MDD847 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Grouped 8 Points Discrete input/output module IC200MDD847 provides 8 discrete inputs and 8 relay outputs. Inputs are positive logic or sourcing-type inputs; they receive current from devices and return the current on the common.
  • Page 275 No internal fuses or snubbers. Switching frequency 20 cycles per minute (inductive load) Relay type Fixed coil, moving armature Contact type Silver alloy Contact life See appendix B 9-32 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 276 IC200MDD847 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Grouped 8 Points Field Wiring Terminal Connection Terminal Connection Output 1-1 Input 1 Output 1-2 Input 2 Output 2-1 Input 3 Output 2-2 Input 4 Output 3-1 Input 5 Output 3-2 Input 6...
  • Page 277 = 76 + (28 x number of output points on) Maximum Current Drawn from Backplane (mA) Number of Output Points On 9-34 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 278: Ic200Mdd848 Mixed Module, Output 120Vac 0.5A Per Pt Isolated 8 Points / Input 120Vac Grouped 8 Points

    IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points Discrete input/output module IC200MDD848 provides 8 discrete inputs and 8 discrete outputs. Inputs are positive logic or sourcing-type inputs; they receive current from devices and return the current on the common.
  • Page 279 Less than 2mA at 132VAC On response time Less than ½ cycle, maximum Off response time Less than ½ cycle, maximum Protection Snubber and MOVs (each output) Diagnostics None 9-36 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 280 IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points Field Wiring Terminal Connection Terminal Connection Output 1-1 Input 1 Output 1-2 Input 2 Output 2-1 Input 3 Output 2-2 Input 4 Output 3-1 Input 5 Output 3-2 Input 6...
  • Page 281 60ºC Maximum with Maximum with 0 inputs ON 0 inputs ON Maximum with 8 inputs combinations of points OK Maximum with 8 inputs combinations of points OK 9-38 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 282 IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points 120VAC 132VAC Ambient Temperature Ambient Temperature 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC Maximum with Maximum with 0 inputs ON 0 inputs ON...
  • Page 283: Ic200Mdd849 Mixed Module Output Relay 2.0A Per Pt Isolated 8 Points / Input 120Vac Isolated 8 Points

    Operation of the output LEDs is logic driven and independent of the load conditions. The green OK LEDs are on when backplane power is present to the module. 9-40 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 284 IC200MDD849 Mixed Module Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Isolated 8 Points Module Specifications Module Characteristics Points 8 Individually-isolated Form A Relay Outputs 8 Isolated AC Inputs Module ID 88048040 Isolation: User input/output to logic 250VAC continuous;...
  • Page 285 "Installing Wiring for I/O Devices-Wiring to Inductive Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 9-42 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 286 IC200MDD849 Mixed Module Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Isolated 8 Points Backplane Power Drain per Point The module’s backplane 5 volt power requirement increases as the number of output points that are simultaneously on increases. The chart below shows the relationship between the number of points on and the maximum current required.
  • Page 287: Ic200Mdd850 Mixed Module, Output Relay 2.0A Per Pt Isolated 8 Points / Input 240Vac Isolated 4 Points

    Operation of the output LEDs is logic driven and independent of the load conditions. The green OK LEDs are on when backplane power is present to the module. 9-44 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 288 IC200MDD850 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points Module Specifications Module Characteristics Points 8 Individually-isolated Form A Relay Outputs 4 Isolated AC Inputs Module ID 88028040 Isolation: User input/output to logic 250VAC continuous;...
  • Page 289 Wiring for I/O Devices-Wiring to Inductive Loads" for more information. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 9-46 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 290 IC200MDD850 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points Backplane Power Drain per Point The module’s backplane 5 volt power requirement increases as the number of output points that are simultaneously on increases. The chart below shows the relationship between the number of points on and the maximum current required.
  • Page 291: 5/12Vdc Pos/Neg Logic Grouped 16 Points

    Input filter times of 0ms, 1.0ms, or 7.0ms are selectable via software configuration, for total response times of 0.25ms, 1.25ms, and 7.25ms respectively. The default is 1.0ms filter time (total response time is 1.25ms). 9-48 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 292 IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped 16 Points / Input 5/12VDC Pos/Neg Logic Grouped 16 Points Module Specifications Module Characteristics Points One group of 16 Outputs Two groups of 8 Inputs Module ID 80088080 Isolation: User input/output to logic 250VAC continuous;...
  • Page 293: Ic200Mdd851 Mixed Module, Output 12/24Vdc Positive Logic Grouped 16 Points / Input 5/12Vdc Pos/Neg Logic Grouped 16 Points

    The 16 inputs form two groups of 8. Each group has a common connection. When wiring outputs to inductive loads, use of external suppression circuits is recommended. See chapter 2, "Installing Wiring for I/O Devices-Wiring to Inductive Loads" for more information. 9-50 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 294 IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped 16 Points / Input 5/12VDC Pos/Neg Logic Grouped 16 Points Each group may be wired for positive or negative logic inputs. The 16 outputs form one group with a DC+ and a DC- terminal. Wiring Connections for Carriers with Two Q10 Q11 Q12 Q13 Q14 Q15...
  • Page 295 No derating for 12VDC Inputs, 5/12VDC Outputs. Derating for 24VDC Inputs, 5/12VDC Outputs shown below. Ambient Temperature 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC Maximum with 0-16 inputs ON combinations of points OK 9-52 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 296 IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped 16 Points / Input 5/12VDC Pos/Neg Logic Grouped 16 Points No derating for 12VDC Inputs, 5/12VDC Outputs. Derating for 24VDC Inputs, 5/12VDC Outputs shown below. Ambient Temperature 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC Maximum with 0-16...
  • Page 297 9-54 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 298: Chapter 10 Analog Input Modules

    Analog Input Modules Chapter This chapter describes analog input modules. IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels IC200ALG261 Analog Input Module, 15 Bit Differential Voltage 8 Channels IC200ALG262...
  • Page 299: Ic200Alg230 Analog Input Module, 12 Bit Voltage/Current 4 Channels

    20mA range. With no jumper installed the module accepts -10VDC to +10VDC inputs. In voltage mode, a different jumper on the carrier can be used to select the 0 to 10VDC range. 10-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 300 IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels Module Specifications Module Characteristics Channels 4 single ended, one group Module ID FFFF9004 Isolation: User input to logic (optical) and to 250VAC continuous; 1500VAC for 1 minute frame ground Group to group Not applicable Channel to channel None...
  • Page 301 JMP2 for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 JMP1 JMP2 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 10-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 302 IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels Jumper Selections Jumpers on JMP 1 and JMP 2 select voltage or current operation and voltage range. In current mode, JMP2 is ignored. Jumper Range None +/-10V 4-20mA 0-10V 1 & 2 Not recommended Wiring Examples Current Inputs...
  • Page 303 Connector kit (IC200ACC302). In addition, a custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105, 110, 120, 230). If this approach is used be sure to ground the braid. 10-6 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 304 IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels Scaling The graphs below show the relationship between the input voltage or current measured at the field terminals and the data that is output by the module. Count and Input Current 4µA = 8 counts 12.202mA 12.198mA...
  • Page 305 The module’s analog input (%AI) data can be configured to either hold last state or to go to a configured value if an error causes the inputs to default. If the module is autoconfigured, the input default is 0. 10-8 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 306 Per-channel selection of default values Per-channel selection of under-range and over-range diagnostics levels Per-channel selection of alarm levels Per-channel scaling Field re-calibration on command from VersaMax PLC CPU IC200ALG240 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD...
  • Page 307: Ic200Alg240 Analog Input Module, 16 Bit Voltage/Current, 1500Vac Isolation, 8 Channels

    Current mode: Approximately 0 mA to +25 mA Voltage mode: Approximately –12.5 V to +12.5 V Current mode: ± 35 mA continuous Maximum field input (without damage) Voltage mode: ± 17.5 V continuous 10-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 308 IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels Field Wiring Number Connection Number Connection Shield Termination Point Shield Termination Point VIN1- VIN5- IIN1- IIN5- VINIIN1+ VINIIN5+ Shield Termination Point Shield Termination Point VIN2- VIN6- IIN2- IIN6- VINIIN2+ VINIIN6+ Shield Termination Point Shield Termination Point...
  • Page 309 The default parameters of this module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or above. The module is configured at startup.
  • Page 310 IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels Diagnostics By default, the module is configured for fault reporting. The module reports faults as soon as they are detected. Once a fault has been reported, the same fault is not reported again until the fault has been cleared.
  • Page 311 The default parameters of this module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or above.
  • Page 312 IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels Configuring Scaling The module converts electrical signals (either current or voltage, as configured) into digital output values for the CPU or NIU. By default, the module converts this data from 1 millivolt or 1 microamp “internal units”...
  • Page 313 Low span units 1500 millivolts High span units 9000 millivolts An input value of 5.0 volts would be scaled to an engineering value of +7333 (hundredths of ft/sec). 10-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 314: Ic200Alg260 Analog Input Module, 12 Bit Voltage/Current 8 Channels

    IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels Analog input module IC200ALG260 provides an interface to 8 voltage inputs or 8 current inputs. The inputs are single-ended, with all inputs sharing a common return. IC200ALG260 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD ANALOG INPUT 12BIT...
  • Page 315 Filter response Update rate per module 0.4ms Channel-to-channel crosstalk rejection 30dB minimum In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-3%. 10-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 316 IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels Field Wiring Number Connection Number Connection Return (common) Return (common) Return (common) Return (common) Return (common) Return (common) Return (common) Return (common) JMP1-A No connection JMP1-B No connection JMP2-A No connection JMP2-B No connection No connection...
  • Page 317 Jumper present Jumper present JMP 2A JMP 2A selects Current selects 0-10V Inputs Inputs JMP 2B JMP 2B An external source must be provided to power input transceivers. 10-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 318 IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels Cable Shield Connections If possible, the cable should be grounded at the source device. If that is not possible, the cable shield must be grounded at the source device. If that is not possible, the cable shield must be grounded at the I/O module.
  • Page 319 2.5mV. If the module receives an increase less than 2.5mV, the previous count value is still reported. For example: Current Count 12.190mA 16384 12.192mA 16384 12.199mA 16392 10-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 320 IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels Count and Input Voltage 2.5mV = 8 counts 5.1275V 5.125V 16408 5.1225V 16400 5.12V 16392 16384 Voltage 2.5mV = 8 counts 7.5mV Unipolar 5.0mV 2.5mV Bipolar Unipolar 8192 16384 24576 32767 Bipolar -32768 -16384...
  • Page 321: Ic200Alg261 Analog Input Module, 15 Bit Differential Voltage 8 Channels

    Diagnostics The module reports a Loss of Internal Power fault for field-side circuits. Configuration Parameters None 10-24 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 322 70db Update rate per module 7.5ms Compatibility VersaPro Software Version 2.0 or higher VersaMax PLC CPU Firmware Version 2.10 or higher VersaMax Ethernet NIU Firmware Version 1.10 or higher VersaMax DeviceNet, Profibus, or Planned for future release Genius NIU Firmware In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-1%.
  • Page 323 No connection Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 10-26 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 324 IC200ALG261 Analog Input Module, 15 Bit Differential Voltage 8 Channels Wiring Examples Terminal Connections Input 1 (+) Voltage Source Input 1 (-) Input 8 (+) Voltage Source Input 8 (-) Field Return An external source must be provided to power input transceivers. Cable Shield Connections If possible, the cable should be grounded at the source device.
  • Page 325 Counts = ( Input Voltage ) x (32000 / 10V Operating Range The operating range for the IC200ALG261 module is shown in the following graph. Input Voltage 10-28 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 326 IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels Analog input module IC200ALG262 provides an interface to 8 current inputs. IIC200ALG262 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD ANALOG INPUT 15BIT Ambient 60C CURRENT DIFF CLASS I ZONE 2 GROUP IIC TA4 6M89 CLASS I ZONE 2 Ex nA IIC T4 OC ≤...
  • Page 327 In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-1%. Input accuracy may be degraded an additional +/-3% with the introduction of input common mode voltage. 10-30 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 328 IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels Field Wiring Terminal assignments for the module are shown below. Number Connection Number Connection Input 1 (+) No connection Input 1 (-) No connection Input 2 (+) No connection Input 2 (-) No connection Input 3 (+) No connection...
  • Page 329 Source Input 1 (-) Input 8 (+) Current Source Input 8 (-) Field Return Jumper Wire Jumper An external source must be provided to power input transceivers. 10-32 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 330: Ic200Alg262 Analog Input Module, 15 Bit Differential Current 8 Channels

    IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels Cable Shield Connections If possible, the cable should be grounded at the source device. If that is not possible, the cable shield must be grounded at the source device. If that is not possible, the cable shield must be grounded at the I/O module.
  • Page 331 The count value must be a multiple of 4. If the module receives a count value that is not a multiple of 4, It rounds the value down to the closest multiple of 4. For example, in 4-20mA mode: Count 16000 12.000 16003 12.000 16004 12.002 10-34 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 332 IC200ALG262 Analog Input Module, 15 Bit Differential Current 8 Channels Operating Range The operating range for the IC200ALG262 module is shown in the following graph. Input Current (mA) GFK-1504K Chapter 10 Analog Input Modules 10-35...
  • Page 333: Ic200Alg263 Analog Input Module, 15 Bit Voltage 15 Channels

    Hardware fault. The module must be power cycled or replaced to clear this fault. Configuration Parameters The analog inputs are software-configurable to either default or hold last state upon loss of module. 10-36 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 334 32 Hz +/-20% Update rate per module 7.5ms Compatibility VersaPro Software Version 2.0 or higher VersaMax PLC CPU Firmware Version 2.10 or higher VersaMax Ethernet NIU Firmware Version 1.10 or higher VersaMax DeviceNet, Profibus, or Planned for future release Genius NIU Firmware In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-2%.
  • Page 335 Note: All inputs are single-ended, and share a common return. Wiring Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 10-38 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 336 IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels Wiring Examples Shorting Bar Terminal A or Auxiliary I/O Connections Terminal Strip Voltage Source V 13 V 14 Voltage V 15 Source Return (common) An optional Shorting Bar or Auxiliary I/O Terminal Strip can be used for wiring convenience when multiple Return paths need to be wired together.
  • Page 337 Connector kit (IC200ACC302). In addition, a custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105, 110, 120, 230). If this approach is used be sure to ground the braid. 10-40 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 338 IC200ALG263 Analog Input Module, 15 Bit Voltage 15 Channels Scaling The graphs below show the relationship between the input voltage measured at the field terminals and the data that is output by the module. Count and Input Voltage Voltage 0.3125mV = 1 counts 0.625mV 0.3125mV -0.3125mV...
  • Page 339: Ic200Alg264 Analog Input Module, 15 Bit Current 15 Channels

    With no jumper installed, the module accepts 4-20mA input signals. With a jumper installed, the module accepts 0-20mA input signals. The analog inputs are software-configurable to either default or hold last state upon loss of module. 10-42 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 340 24 Hz +/-20% Update rate per module 7.5ms Compatibility VersaPro Software Version 2.0 or higher VersaMax PLC CPU Firmware Version 2.10 or higher VersaMax Ethernet NIU Firmware Version 1.10 or higher VersaMax DeviceNet, Profibus, or Planned for future release Genius NIU Firmware * In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-2%.
  • Page 341 Carriers with Two Range JMPR Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Range Wiring Connections JMPR for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 10-44 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 342 IC200ALG264 Analog Input Module, 15 Bit Current 15Channels Jumper Selections A jumper selects the current input range. Jumper Range None 4-20mA Installed from A16 to A17 0-20mA Wiring Examples Terminal A Auxiliary Connections Terminal Strip or Shorting Bar Current Source I 13 I 14 Current...
  • Page 343 Connector kit (IC200ACC302). In addition, a custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105, 110, 120, 230). If this approach is used be sure to ground the braid. 10-46 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 344 IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels Scaling The graphs below show the relationship between the input current measured at the field terminals and the data that is output by the module. Count and 4-20mA Input Current 4-20mA Range Note 2) 4-20mA Range 0.5µA = 1counts Note 1) 4-20mA Range...
  • Page 345 10-48 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 346: Chapter 11 Analog Output Modules

    Analog Output Modules Chapter This chapter describes VersaMax analog output modules. IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels...
  • Page 347: Ic200Alg320 Analog Output Module, 12 Bit Current, 4 Channels

    External user power must remain uninterrupted. Outputs remain in their default or last state until the module receives different output data from the backplane, or until field power is removed. 11-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 348 IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels Module Specifications Module Characteristics Channels 4 single-ended, one group Module ID FFFF9440 Isolation: User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute and to frame ground Group to group Not applicable Channel to channel None...
  • Page 349 Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 JMP1 Shield Connections JMP1 Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 Shield Connections 11-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 350 IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels Jumper Selection If no jumper is installed outputs hold their last state (the last commanded value from the backplane) if backplane power or communications are interrupted or the PLC is stopped. With a jumper installed, if such conditions occur outputs default to 4mA.
  • Page 351 110, 120, 230). If this approach is used be sure to ground the braid. All cable shield connections should be connected to earth ground and be kept as short as practical. The power cable does not need to be shielded. 11-6 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 352 IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels Scaling The graph below shows the relationship between the output data that is provided to the module from the backplane, and the actual output current. The range spans between 4mA and 20mA. Count vs Output Current 8 counts = 4µA...
  • Page 353 Ambient Temperature 5ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 24VDC 24VDC 30VDC 1000 30VDC 11-8 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 354 IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels Analog output module IC200ALG321 provides four analog voltage outputs. The output range is 0 to +10VDC IC200ALG321 IND CONT EQ FOR HAZ LOC CLASS 1 DIV 2 GROUPS ABCD Ambient 60C ANALOG OUTPUT 12BIT...
  • Page 355: Ic200Alg321 Analog Output Module, 12 Bit Voltage 0 To 10Vdc 4 Channels

    70dB minimum rejection Output default Hold Last State (default) 0 (configurable) * In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-1%. 11-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 356 IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels Field Wiring Terminal Connection Terminal Connection No connection No connection V OUT 1 Shield Termination Point RET 1 No connection No connection Shield Termination Point V OUT 2 No connection RET 2 Shield Termination Point...
  • Page 357 VOUT 1 Load RET 1 Shield VOUT 4 Load RET 4 Shield Jumper present JMP 1A selects default to 0 JMP 1B 24VDC Field Return Field Power 11-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 358 IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels Cable Shield Connections Shielded twisted pair cable is recommended for all of the analog channel connections. If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005) or a Compact Terminal-style I/O Carrier (IC200CHS022, 025), the cable shield can be connected directly to the carrier per the Field Wiring Table.
  • Page 359 The count value must be a multiple of 8. If the module receives a count value that is not a multiple of 8, it rounds the value down to the closest multiple of 8. For example: Count Voltage 16024 5.0125V 16030 5.0125V 16032 5.0150V 11-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 360 IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels Analog output module IC200ALG322 provides four analog voltage outputs. The output range is -10 to +10VDC IND CONT EQ FOR HAZ LOC IC200ALG322 CLASS 1 DIV 2 GROUPS ABCD Ambient 60C ANALOG OUTPUT 12BIT...
  • Page 361: Ic200Alg322 Analog Output Module, 12 Bit Voltage -10 To +10Vdc 4 Channels

    70dB minimum rejection Output default Hold Last State (default), 0 (configurable) * In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-1%. 11-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 362 IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels Field Wiring Terminal Connection Terminal Connection No connection No connection V OUT 1 Shield Termination Point RET 1 No connection No connection Shield Termination Point V OUT 2 No connection RET 2 Shield Termination Point...
  • Page 363 VOUT 1 Load RET 1 Shield VOUT 4 Load RET 4 Shield Jumper present JMP 1A selects default to 0 JMP 1B 24VDC Field Return Field Power 11-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 364 IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels Cable Shield Connections Shielded twisted pair cable is recommended for all of the analog channel connections. If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005) or a Compact Terminal-style I/O Carrier (IC200CHS022, 025), the cable shield can be connected directly to the carrier per the Field Wiring Table.
  • Page 365 The count value must be a multiple of 16. If the module receives a count value that is not a multiple of 16, it rounds the value down to the closest multiple of 16. For example: Count Voltage 16032 5.0150V 16040 5.0150V 16048 5.0200V 11-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 366 IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels Analog output module IC200ALG325 provides eight analog voltage outputs. The output range can be either –10VDC to +10VDC (bipolar) or 0V to +10VDC (unipolar). IC200ALG325 IND CONT EQ FOR HAZ LOC CLASS 1 DIV 2 GROUPS ABCD Ambient 60C ANALOG OUTPUT...
  • Page 367: Ic200Alg325 Analog Output Module, 13 Bit Voltage 8 Channels

    +/-1% maximum of full scale Resolution 1.25mV = 4 counts Update rate per module 10 mSec maximum Channel-to-channel crosstalk 70dB minimum rejection Output default Hold Last State (default) 0V (configurable) 11-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 368 IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels Field Wiring Terminal Connection Terminal Connection Shield Termination Point JMP 1 (Range) V OUT 5 Jumper (1-2) RTN RET (5-6) JMP 2 (Hold) V OUT 6 Shield Termination Point Shield Termination Point V OUT 1 V OUT 7 RTN (1-2)
  • Page 369 JMP 2 no jumper = hold last state Shield V OUT 1 Load 1 Return 1, 2 Load 2 V OUT 2 Shield Field Return Field Power 11-24 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 370 IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels Cable Shield Connections Shielded twisted pair cable is recommended for all of the analog channel connections. If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005) or a Compact Terminal-style I/O Carrier (IC200CHS022, 025), the cable shield can be connected directly to the carrier per the Field Wiring Table.
  • Page 371 The count value must be a multiple of 4. If the module receives a count value that is not a multiple of 4, it rounds the value down to the closest multiple of 4. For example: Count Voltage 16024 5.0075V 16026 5.0075V 16028 5.00875V 11-26 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 372 IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels Scaling for Bipolar Outputs The graph below shows the relationship between the output voltage measured at the field terminals and the data that is output by the module, when outputs are set up for the bipolar range.
  • Page 373: Ic200Alg326 Analog Output Module, 13 Bit Current, 8 Channels

    PLC is stopped. External user power must remain uninterrupted. Outputs remain in their default or last state until the module receives different output data from the backplane, or until field power is removed. 11-28 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 374 IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels Module Specifications Module Characteristics Channels 8 single-ended, one group Module ID FFFF9480 Isolation: User input to logic and to 250VAC continuous; 1500VAC for 1 minute frame ground Group to group Not applicable Channel to channel None LED indicators...
  • Page 375 Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 JMP1 JMP2 Shield Connections Wiring Connections for Carriers with Three Rows of Shield Connections Terminals IC200CHS001, 022, 025 IC200CHS011 JMP1 JMP2 11-30 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 376 PLC status, output current range selected, and whether the module is controlled by a VersaMax PLC CPU or a Network Interface Unit (NIU) module. In some cases, the module will output 0mA instead of 4mA, even when configured for the 4-20mA range as shown in the following chart.
  • Page 377 110, 120, 230). If this approach is used be sure to ground the braid. All cable shield connections should be connected to earth ground and be kept as short as practical. The power cable does not need to be shielded. 11-32 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 378 +32,000 %AQ counts corresponds to an output current of 20mA. If the module is installed in a Versamax PLC, it converts negative value commands to 0 mA regardless of range selected. If the module is controlled by a Network Interface Unit (NIU), it converts any negative value commands to the low end of range.
  • Page 379: Ic200Alg327 Analog Output Module, 13 Bit Voltage 12 Channels

    External user power must remain uninterrupted. Outputs remain in their default or last state until the module receives different output data from the backplane, or until field power is removed. 11-34 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 380 IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels Module Specifications Module Characteristics Channels 12 single-ended, one group Module ID FFFF90C0 Isolation: User input to logic (optical) and 250VAC continuous; 1500VAC for 1 minute to frame ground Group to group Not applicable Channel to channel None...
  • Page 381 IC200CHS002, 005 IC200CHS012, 015 JMP1 JMP2 Shield Connections AQ11 AQ12 Wiring Connections for Carriers with Three Rows of Shield Connections Terminals AQ10 IC200CHS001, 022, 025 IC200CHS011 JMP1 JMP2 11-36 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 382 IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels Jumper Selection Jumpers on the carrier can be used to select the output range and output default mode. Range Jumper If no jumper is installed on pins B1 and B2, outputs are configured for the bipolar range of –10V to +10V.
  • Page 383 110, 120, 230). If this approach is used be sure to ground the braid. All cable shield connections should be connected to earth ground and be kept as short as practical. The power cable does not need to be shielded. 11-38 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 384 IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels Scaling for Unipolar Outputs The graph below shows the relationship between the output voltage measured at the field terminals and the data that is output by the module, when outputs are set up for the unipolar range.
  • Page 385 The count value must be a multiple of 4. If the module receives a count value that is not a multiple of 4, it rounds the value down to the closest multiple of 4. For example: Count Voltage 16024 5.0075V 16026 5.0075V 16028 5.00875V 11-40 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 386 IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels Analog output module IC200ALG328 provides twelve 4mA to 20mA analog current- sourcing outputs. Including a modest amount of overrange current, approximately 20.38mA of output current per channel is available to drive output loads. IC200ALG328 IND CONT EQ FOR HAZ LOC CLASS 1 DIV 2 GROUPS ABCD...
  • Page 387 Low End of Range(configurable) = (V – 4V) / 20.38mA L(MAX) FIELD PS In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded an additional +/-1%. 11-42 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 388 IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels Field Wiring Terminal Connection Terminal Connection Shield Termination Point Range Jumper I OUT 5 Jumper RET Hold Jumper I OUT 6 Shield Termination Point Shield Termination Point I OUT 1 I OUT 7 I OUT 2 I OUT 8 Shield Termination Point...
  • Page 389 PLC status, output current range selected, and whether the module is controlled by a VersaMax PLC CPU or a Network Interface Unit (NIU) module. In some cases, the module will output 0mA instead of 4mA, even when configured for the 4-20mA range as shown in the following chart.
  • Page 390: Ic200Alg328 Analog Output Module, 13 Bit Current, 12 Channels

    IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels Wiring Example IOUT 1 Load RET 1 Shield IOUT 4 Load RET 4 Shield Jumper installed =0 to 20mA Range Jumper (B1) no jumper = 4 to 20mA JMP RET (B2) Jumper installed =0/4mA Hold Jumper (B3) no jumper = hold last state...
  • Page 391 +32,000 %AQ counts corresponds to an output current of 20mA. If the module is installed in a Versamax PLC, it converts negative value commands to 0 mA regardless of range selected. If the module is controlled by a Network Interface Unit (NIU), it converts any negative value commands to the low end of range.
  • Page 392 IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels Thermal Derating The number of channels that can be active at the same time depends on the ambient temperature, the external voltage, and the orientation of the module and DIN rail. There is no thermal derating for this module at 24V.
  • Page 393: Ic200Alg331 Analog Output Module, 16 Bit Voltage/Current, 1500Vac

    The OK LED indicates module status: On green indicates normal operation. Flashing green indicates boot mode or update Flashing amber indicates self-diagnostic error. Off indicates no 3.3V power 11-48 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 394 IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels Module Specifications Module Characteristics Channels 4 outputs Module ID FFFF9805 Isolation: User input to logic (optical) and to 250VAC continuous; 1500VAC for 1 minute frame ground, Group to Group Not applicable Channel to channel 250VAC continuous;...
  • Page 395: Ic200Alg331 Analog Output Module, 16 Bit Voltage/Current, 1500Vac Isolation

    Shield Connections for Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 Shield Connections Wiring Connections for Carriers with Three Rows of Terminals IC200CHS001, 022, 025 IC200CHS011 11-50 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 396 IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels Wiring Examples Current Source Current Sink LOAD Power Supply LOAD Power Supply Cable Shield Connections Shielded twisted pair cable is recommended for all of the analog channel connections. If the module is installed on a Terminal-style I/O Carrier (IC200CHS001, 002, or 005) or a Compact Terminal-style I/O Carrier (IC200CHS022, 025), the cable shield can be connected directly to the carrier per the Field Wiring Table.
  • Page 397 The default parameters of this module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or above.
  • Page 398 IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels Diagnostics By default, the module is configured for fault reporting. The module reports faults as soon as they are detected. Once a fault has been reported, the same fault is not reported again until the fault has been cleared.
  • Page 399: Channels

    The default parameters of this module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or above.
  • Page 400 IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels Configuring Scaling The module converts digital output values received from the CPU or NIU to electrical signals (either current or voltage, as configured). By default, the module converts this data to 1 millivolt or 1 microamp “internal units”...
  • Page 401 Low span units 1500 millivolts High span units 9000 millivolts An output value of 5.0 volts would be scaled to an engineering value of +7333 (hundredths of ft/sec). 11-56 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 402: Chapter 12 Analog Mixed I/O Modules

    Analog Mixed I/O Modules Chapter This chapter describes analog mixed input/output modules. IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels...
  • Page 403 2.x or later, inputs default to 0. If the CPU or NIU is version 1.5 or earlier, the input default matches the jumper-configured output default (0 or Hold Last State). 12-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 404 IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels Module Specifications Module Characteristics Channels 4 differential inputs, one group, 2 single-ended outputs, one group Module ID FFFF9424 Isolation: User input to logic (optical) and to frame 250VAC continuous;...
  • Page 405 Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 JMP1 Shield Connections JMP1 Wiring Connections for Carriers with Three Rows of Terminals Shield Connections IC200CHS001, 022, 025 IC200CHS011 12-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 406 IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels Jumper Selection A jumper on the carrier can be used to select the output default mode. If no jumper is installed on pins B13 and B14 outputs hold their last state (the last commanded value from the backplane) if backplane power or communications are interrupted or the PLC is stopped.
  • Page 407 110, 120, 230). If this approach is used be sure to ground the braid. All cable shield connections should be connected to earth ground and be kept as short as practical. The power cable does not need to be shielded. 12-6 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 408 IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels Scaling The following graphs show the relationship between the input current measured at the field terminals and the data values for the module. Count vs Input Current 8 counts = 4µA 12.202mA...
  • Page 409 The count value must be a multiple of 8. If the module receives a count value that is not a multiple of 8, it rounds the value down to the closest multiple of 8. For example: Count 16000 12.000 16007 12.000 16008 12.004 12-8 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 410 IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels Analog mixed module IC200ALG431 provides four 0 to +10VDC analog inputs and two 0 to +10VDC analog outputs. IC200ALG431 IND CONT EQ FOR HAZ LOC CLASS I DIV 2 GROUPS ABCD ANALOG MIXED 12BIT...
  • Page 411: Ic200Alg431 Analog Mixed Module, 12 Bit 0 To 10Vdc Input 4 Channels And Output

    Channel-to-channel crosstalk rejection 70dB minimum Output default Hold Last State (configurable), 0 (default) * In the presence of severe RF interference, (IEC 1000-4-3, 10V/m), accuracy may be degraded to +/-1%. 12-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 412 IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels Field Wiring Terminal Connection Terminal Connection V OUT 1 No connection V OUT Return Shield Termination Point V OUT 2 No connection V OUT Return Shield Termination Point V IN 1 No connection...
  • Page 413 V In RET 4 Jumper present JMP 1A selects default to 0 JMP 1B An external source is needed to 24VDC power input transceivers. Field Return Field Power 12-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 414 IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels Cable Shield Connections Shielded twisted pair cable is recommended for all of the analog channel connections. If possible, the analog input channel connections should be grounded at the source device. If that is not possible, the cable shield must be grounded at the I/O module.
  • Page 415 (using the above equation) which is not a multiple of 8 will return the next highest multiple of 8. Input Count Voltage 5.1200 16384 5.1210 16392 5.1220 16392 5.1225 16392 12-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 416 IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels Count vs Output Voltage Voltage 8 counts = 2.5mV 5.0175V 5.0150V 16040 5.0125V 16032 5.0100V 16024 16016 3200 6400 9600 12800 16000 19200 22400 25600 28800 32000 Count Voltage can be calculated using the following equation: Vout = ( (analog counts x 10.25) / 32768 )
  • Page 417: Ic200Alg432 Analog Mixed Module, 12 Bit +/-10Vdc Input 4 Channels And Output

    2.x or later, inputs default to 0. If the CPU or NIU is version 1.5 or earlier, the input default matches the jumper-configured output default (0 or Hold Last State). 12-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 418: Channels

    IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels Module Specifications Module Characteristics Channels 4 single-ended inputs, one group, 2 single-ended outputs, one group Module ID FFFF9024 Isolation: User input to logic (optical) and to frame 250VAC continuous;...
  • Page 419: Ic200Alg432 Analog Mixed Module, 12 Bit +/-10Vdc Input 4 Channels And Output 2 Channels

    Carriers with Two Rows of Terminals IC200CHS002, 005 IC200CHS012, 015 JMP1 Shield Connections JMP1 Wiring Connections for Carriers with Three Rows of Terminals Shield Connections IC200CHS001, 022, 025 IC200CHS011 12-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 420 IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels Jumper Selection If no jumper is installed outputs hold their last state (the last commanded value from the backplane) if backplane power or communications are interrupted or the PLC is stopped. With a jumper installed, if such conditions occur outputs default to 0V.
  • Page 421 110, 120, 230). If this approach is used be sure to ground the braid. All cable shield connections should be connected to earth ground and be kept as short as practical. The power cable does not need to be shielded. 12-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 422 IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels Scaling The following graphs show the relationship between the voltage applied at the field terminals and the data values for the module. Count vs Input Voltage 8 counts = Voltage 2.5mV...
  • Page 423 The count value must be a multiple of 16. If the module receives a count value that is not a multiple of 16, it rounds the value down to the closest multiple of 16. For example: Count Voltage 16032 5.0150V 16040 5.0150V 16048 5.0200V 12-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 424: Chapter 13 Mixed Discrete/High-Speed Counter Module

    Mixed Discrete/High-speed Counter Module Chapter This chapter describes the following VersaMax Mixed Discrete Module. IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points GFK-1504K 13-1...
  • Page 425: High Speed Counter, Pwm, Or Pulse Train Configurable Points

    1234567 10 11 12 13 14 15 16 When the module is installed in a VersaMax PLC, its inputs and outputs can be re- configured for a wide variety of applications: The high-speed counter inputs can be set up as standard high-speed inputs, as four type A counters, as two type A counters plus one A-quad-B counter, or as one type A- quad-B counter with homing capability.
  • Page 426 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points LED Indicators Individual green field-side LEDs show the on/off status of each point The green FLD PWR LED indicates the presence of field power for the DC outputs. The OK LED indicates module status.
  • Page 427 The default parameters of this module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or above. . In its default mode, the module operates as described below.
  • Page 428 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Module Specifications Module Characteristics Points 20 DC inputs & 12 DC outputs Module ID FFFF9801 Isolation: User I/O to logic (optical) and to frame 250VAC continuous, 1500VAC for 1 minute ground...
  • Page 429 Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15 Input 16 DC- Common for inputs 1- 8 DC- Common for inputs 9-16 13-6 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 430 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Input Connections: Inputs are positive logic. Current flows from the input device/switch to the input point. Inputs 9 - 16 are one group of standard inputs with a common return.
  • Page 431 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 24VDC 30VDC Ambient Temperature 30ºC 5ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC 10ºC 15ºC 20ºC 25ºC 24VDC 30VDC 13-8 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 432 The default parameters of this module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that provides software configuration.
  • Page 433 250 microseconds. Up or Down Counter (16-bit) Preload Preload Value (16-bit) Count Accumulator Pulse (16-bit) Preload Counts per /Strobe Timebase (16-bit) Strobe Register (16-bit) Strobe Output On/Off Presets 13-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 434 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points The Count Pulse input increments or decrements the counter’s accumulator. The count input can be configured to be positive or negative edge-sensitive. The Preload/Strobe Input can either preload a value into the accumulator or strobe the accumulator value into a register.
  • Page 435 Up/Down Counter PRELOAD Preload Value (16 bit) COUNT A Accumulator COUNT B (16 bit) PRELOAD Counts Per STROBE Time Base INPUT (16*bit) Strobe Register STROBE OUTPUT On/Off Presets 13-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 436 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Type B2 Counter The Type B2 counter uses two counter input signals for A-Quad-B counting and two other counter input signals to perform a homing sequence.
  • Page 437 Up/Down Counter PRELOAD Preload Value (16 bit) COUNT A Accumulator COUNT B (16 bit) PRELOAD/ Counts Per STROBE Time Base INPUT (16*bit) Strobe Register STROBE OUTPUT On/Off Presets 13-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 438 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Outputs Four of the module’s twelve outputs are high speed outputs. These outputs can be configured as high speed counter, PWM, or pulse train outputs. Counter Outputs Each counter output has a preset on and off point that must lie between the counter’s high and low limits.
  • Page 439 A PWM output is enabled by setting its output enable bit (in the module output data) to ON. The output is disabled by setting its Output Enable bit to OFF. Both frequency and duty cycle can be changed while the output is enabled. 13-16 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 440 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Pulse Train Outputs Pulse Train outputs can be used to control stepper motors. Use of an output for this function is set up as part of the module configuration.
  • Page 441 (1) the configured deceleration and (2) the velocity at the time the Enable Output bit goes Off. When the last pulse is completed, the module will set the channel’s Pulse Train Complete bit (discrete input bit 33-36) to On. 13-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 442 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Stop Ramp with Deceleration The graphics below show how stopping a Ramp early affects the Ramp output if the output is configured for deceleration.
  • Page 443 All Preset outputs are turned off and remain off until the CPU returns to normal operation. Hold Last The Preset outputs retain current levels and do not reflect the counter Accumulators. 13-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 444 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Module Data The module provides 40 bits of bit input data and 13 words of word input data: 1 - 20 Standard Inputs #1 to #20 Inputs...
  • Page 445 Command word 1, words 1 to 3. See next page. 12-14 Command word 2, words 1 to 3 15-17 Command word 3, words 1 to 3 18-20 Command word 4, words 1 to 3 13-22 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 446 Data Commands Temporary operating changes can be made using Data Commands. Data Commands can be sent to the module as part of its analog (AQ) data. A VersaMax PLC CPU can also send Data Commands using the COMREQ function. Data Command Formats A Data Command uses 3 words of memory.
  • Page 447 Sets up the output turn on points within the counter range. There is one output Preset associated with each counter. Example: To set counter 1 output to turn on at 5000 (1388H) counts, load: Command Code: 010B LS data word: 1388 13-24 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 448 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Command Command Description Word (hex) 0n15 Load OFF Preset Sets up the output turn off points within the counter range. There is one output associated with each counter.
  • Page 449 (4) High Speed Counter, PWM, or Pulse Train Configurable Points Using the COMREQ Function to Send Data Commands The VersaMax PLC CPU can use the COMREQ function to send Data Commands to the High Speed Counter module. These commands are all 6 bytes in length. The command data must be placed in the correct order (in a command block) in CPU memory before the command is executed.
  • Page 450 IC200MDD841 Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed Counter, PWM, or Pulse Train Configurable Points Command Word Error Responses If the module receives an invalid command parameter in a Command Word, it returns the following information in the first word of its word input (AI) data: Error Commands...
  • Page 451 13-28 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 452: Chapter 14 Temperature-Sensing Modules

    Temperature-Sensing Modules Chapter This chapter describes the following temperature-sensing VersaMax analog input modules: IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels GFK-1504K 14-1...
  • Page 453 IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels The VersaMax Analog Input RTD Module (IC200ALG620) is an intelligent module that accepts input signals from up to 4 RTD input devices and provides input data with 16 bits of resolution. IC200ALG620...
  • Page 454 The RTD Input module provides 4 words of analog input data. Compatibility This module is compatible with: VersaMax PLC CPU version IC200CPU001-BC firmware version 1.20 or later. Genius NIU version IC200GBI001-AB Firmware version 1.10 or later Profibus NIU version IC200PBI001-BB firmware version 1.10 or later DeviceNet NIU version IC200DBI001-AA Firmware version 1.10 or later...
  • Page 455 +/-0.15% on RTD (temperature) measurement on temperature measurement: Temperature sensitivity (0° to 60°C) +/–0.004% of reading, +/–1.5µV per °C referred to input Maximum lead resistance 5 ohms per lead 14-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 456 IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels Field Wiring Terminal Connection Terminal Connection Source 1 No connection In (+) 1 Shield Termination Point In (-) 1 No connection Return 1 Shield Termination Point Source 2 No connection In (+) 2 Shield Termination Point In (-) 2 No connection...
  • Page 457 Connector kit (IC200ACC302). In addition, a custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105, 110, 120, 230). If this approach is used be sure to ground the braid. 14-6 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 458 The default parameters of the RTD Input module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or above.
  • Page 459 –32,768 to +32,767. The high alarm limit must be greater than the low alarm limit. If alarm reporting is not wanted, alarm limits can be set beyond the dynamic range of the signal so they will never be activated. 14-8 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 460 IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels Input Selection to Include RTD Type Each input channel can have a different RTD type. The module supports the RTD types listed below. If the actual RTD resistance does not match a defined type, an adjustment factor can be configured in tenths of ohms.
  • Page 461 I/O Fault Table. Calibration The module automatically performs A/D calibration at powerup. Automatic calibration is then repeated periodically to compensate for changes in the ambient temperature. 14-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 462 Compatibility This module is compatible with: VersaMax PLC CPU version IC200CPU001-BC firmware version 1.20 or later. Genius NIU version IC200GBI001-AB Firmware version 1.10 or later Profibus NIU version IC200PBI001-BB firmware version 1.10 or later DeviceNet NIU version IC200DBI001-AA Firmware version 1.10 or later...
  • Page 463 3 VDC maximum Maximum voltage between channels Normal mode voltage 5 VDC maximum Update rate 60 Hz: approximately 60 milliseconds per channel 50 Hz: approximately 70 milliseconds per channel 14-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 464 The default parameters of the Thermocouple Input module can be used in many applications. The module can be software-configured when it is installed in a VersaMax PLC system, or an I/O Station controlled by a Network Interface Unit that is version 2.0 or above.
  • Page 465 Low Temperature High Limit ((C) Temperature Limit (C) –8.0960 57.9420 –210.00 1000.00 –5.8910 54.8069 –200.00 1370.00 –5.6030 20.2520 –200.00 390.00 –0.1940 18.5040 –40.00 1750.00 –0.1880 20.8780 –40.00 1750.00 14-14 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 466 IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels Cold Junction Compensation The Thermocouple module provides four choices for Cold Junction Compensation. No Cold Junction Compensation: This is used for millivolt inputs or if cold junction is maintained at 0 degrees C. Remote Cold Junction Compensation: With this option, cold junction is measured externally and provided to the module from the application, via the module’s analog output (word output) data.
  • Page 467 Analog Input, 16 Bit Thermocouple, 7 Channels Installation Instructions The preferred installation technique is to mount the Thermocouple Module on a VersaMax Connector-style I/O Carrier (IC200CHS003) and connect thermocouples to an Interposing Thermocouple I/O Terminals (IC200CHS014). The Interposing Thermocouple-style I/O Carrier provides both box-style wiring terminals and a built-in thermistor for Local Cold Junction Compensation.
  • Page 468 IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels Field Wiring The terminal assignments for the Thermocouple module shown below are the same for all carriers. Terminal Connection Terminal Connection Channel 1 (+) No Connection Channel 1 (-) Shield Termination Point Channel 2 (+) No Connection Channel 2 (-)
  • Page 469 Connector kit (IC200ACC302). In addition, a custom shield braid can be wrapped around standard Interposing Cables (IC200CBL105, 110, 120, 230). If this approach is used be sure to ground the braid. 14-18 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 470 IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels Diagnostics The Thermocouple module performs diagnostics and provides the following information in the I/O fault table. Alarm faults are reported if the processed value for a channel exceeds its configured alarm limit. Over/underrange faults are reported if the millivolt value for an input exceeds the limits of its span.
  • Page 471 14-20 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 472: Chapter 15 Accessories

    Accessories Chapter This chapter describes the following VersaMax accessories: IC200ACC301 I/O Filler Module IC200ACC302 I/O Input Simulator IC200ACC303 I/O Shorting Bar GFK-1504K 15-1...
  • Page 473: Ic200Acc301 I/O Filler Module

    The CPU or NIU at the head of the equipment sees the carrier where the I/O Filler Module is installed as an “empty” slot. In a VersaMax PLC system that will be configured using the configuration software, the I/O Filler Module and its carrier can be located in any I/O module slot.
  • Page 474: Ic200Acc302 Input Simulator

    IC200ACC302 Input Simulator The VersaMax Input Simulator (IC200ACC302) has 16 switches that can be used to easily turn on or off any input on a 24VDC VersaMax discrete input or mixed I/O module. 9.5mm (0.375in) 28.6mm (1.125in) +24 0V SW10...
  • Page 475: Ic200Acc303 I/O Shorting Bar

    I/O module. Q10 Q11 Q12 Q13 Q14 A11 A12 A15 A16 B15 B16 A Shorting Bar must be installed directly on the carrier before installing the I/O module. 15-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 476 Appendix Panel Mounting Dimensions This section shows details for mounting the VersaMax modules. Module Space Requirements Panel Mounting Details GFK-1504K...
  • Page 477 DIN rail Modules that do not have a thermal derating when mounted on a horizontal DIN rail also have no derating when installed on a vertical DIN rail. VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 478: Appendix A Panel Mounting Dimensions

    Module Space Requirements 132.6mm 132.6mm 163.5mm 132.6mm (5.20in) (5.20in) (5.20in) (6.45in) CPU005: 106.7mm (4.20in) 66.8mm CPUE05: 66.8mm 38.1mm (2.63in) (2.63in) 127mm (1.50in) (5.00in) 132.6mm 132.6mm 110.5mm (5.20in) (5.20in) (4.35in) 66.8mm 66.8mm (2.63in) (2.63in) 132.6mm (5.20in) 139.7mm (5.5in) 97.8mm 132.6mm (3.85in) (5.20in) 105.4mm (4.15in)
  • Page 479: Module Sizes

    Module Sizes The previous diagram shows the length and width of VersaMax Modules. Some modules have physical clearance requirements that should be considered when planning the layout of the system. Module carriers have a projecting connector on the left side that fits into the previous carrier.
  • Page 480: Panel-Mounting Details

    Panel-Mounting Details In installations where excessive vibration is a factor, the DIN-rail mounted carriers should also be installed on a panel. Mounting dimensions are shown on the following pages. .200in 5.1mm .170in 4.3mm 170in 4.3mm SEE NOTE 2. M3.5 (#6) SCREW SPLIT LOCK WASHER FLAT WASHER...
  • Page 481 17.5mm 1.819in 46.2mm .340in .000 8.6mm CPU or Expansion Receiver Module to Terminal-Style I/O Carrier C200CHS002 IC200CPU001 .000 .689in REF 17.5mm 1.819in 46.2mm 4.010in .340in .000 101.9mm 8.6mm VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 482 NIU to Connector-Style I/O Carrier(Shown), or Compact Terminal-Style I/O Carrier .000 .689in REF 17.5mm IC200GBI001 1.819in 46.2mm 2.419in 61.4mm .000 .340in 8.6mm NIU to Terminal-Style I/O Carrier IC200CHS002 .000 .689in REF 17.5mm IC200GBI001 1.819in 46.2mm 2.419in 61.4mm .340in .000 4.010in 8.6mm 101.9mm GFK-1504K...
  • Page 483 212.3mm Terminal-Style Carrier to Connector-Style Carrier (shown), Compact Terminal-Style I/O Carrier, or Power Supply Booster Carrier IC200CHS002 .000 .689in REF 17.5mm 1.819in 46.2mm 4.350in .000 4.010in 110.5mm 101.9mm VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 484 Connector-Style I/O Carrier to Connector-Style I/O Carrier (shown), Compact Terminal-Style I/O Carrier, Communications Carrier, or Power Supply Booster Carrier .000 .689in REF 17.5mm 1.819in 46.2mm 2.630in .000 66.8mm GFK-1504K Appendix A Panel Mounting Dimensions...
  • Page 485 110.5mm 101.9mm Connector-Style I/O Carrier (shown) or Compact Terminal-Style I/O Carrier to Terminal-Style I/O Carrier IC200CHS002 .000 .689in REF 17.5mm 1.819in 46.2mm 6.640in .000 2.630in 168.7mm 66.8mm A-10 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 486: Example Mounting Dimensions

    Example Mounting Dimensions In an expansion system, the Expansion Transmitter Module adds 38.1mm (1.5in) to the left side of the CPU or NIU in rack 0, represented below. NIU (Shown) CPU, or ERM Module IC200GBI001 IC200CHS003 IC200CHS003 IC200PWB001 IC200CHS003 IC200CHS006 IC200CHS002 IC200CHS002 IC200TBM002...
  • Page 487 A-12 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 488: Appendix B Relay Contact Ratings

    Relay contacts are rated for 10 operations. Electrical Rating The relay contact use in VersaMax modules meet Underwriters Laboratories’ Pilot Duty Rating for Control Circuits. Contact life depends on type of load and current, as summarized in the table below.
  • Page 489 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 490: Appendix C Power Supply Load Requirements

    Power Supply Load Requirements Appendix This appendix summarizes the DC load requirements of all types of VersaMax modules. It also describes how to calculate the Power Supply requirements of a VersaMax system. GFK-1504K...
  • Page 491 IC200MDL650 Input Module, 24VDC Positive/Negative Logic 32 Points IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Pts Total Current Required by Modules 650mA 215mA (0.65A) (0.215A) VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 492 Module Power Requirements Catalog Description Backplane Current Number Consumption in mA 3.3V CPU with 2 serial ports no serial port converter or EZ IC200CPU001, Program Store device IC200CPU002 with serial port converter or EZ Program Store device IC200CPU005 CPU with 2 serial ports no serial port converter or EZ Program Store device with serial port converter or EZ...
  • Page 493 Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points IC200MDD851 Mixed Module, Output 12/24VDC Pos. Grouped 16 Pts / Input 5/12VDC Pos/Neg Grp16 Pts VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 494 Backplane Current Catalog Description Consumption in mA Number 3.3V IC200MDL140 Input Module, 120VAC 8 Points IC200MDL141 Input Module, 240VAC 8 Points IC200MDL143 Input Module, 120VAC Isolated 8 Points IC200MDL144 Input Module, 240VAC Isolated 4 Points IC200MDL240 Input Module, 120VAC 16 Points IC200MDL241 Input Module, 240VAC16 Points IC200MDL243...
  • Page 495 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 496 I/O Module Keying Summary Appendix The following table summarizes keying for I/O modules: Catalog Module Keycode Number IC200ALG230 Analog Input Module,12 Bit Voltage/Current 4 Channels IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels IC200ALG261 Analog Input Module, 15 Bit Voltage Differential 8 Channels IC200ALG262...
  • Page 497 Input Module, 24VDC Positive/Negative Logic 16 Points IC200MDL640 Input Module, 5/12VDC Positive/Negative Logic Grouped 16 Points IC200MDL643 Input Module, 5/12VDC Positive/Negative Logic Grouped 32 Point IC200MDL644 Input Module, 24VDC Positive/Negative Logic (32 Points IC200MDL650 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 498: Appendix D I/O Module Keying Summary

    Catalog Module Keycode Number Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points IC200MDL730 Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points IC200MDL740 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points IC200MDL742 Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points IC200MDL743...
  • Page 499 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K...
  • Page 500 Carriers, 1-13 connecting, 2-4 Color code on modules, 1-9 Communications and signal wiring, 2-11 AC power selection, 3-9 Communications Modules for VersaMax, 1-17 AC power selection jumper, 2-13 Compact Box-Style I/O Carrier, 4-14 Accumulator Compact Spring-Style I/O Carrier, 4-17 type B operation, 13-12, 13-13...
  • Page 501 IC200CBL230, 1-14, 2-20, 4-10 IC200CBL601, 6-6, 6-10, 6-15 IC200CBL602, 6-6, 6-10, 6-15 IC200CBL615, 6-6, 6-10, 6-15 IC200CHS001, 4-2 Genius NIU User's Manual, 1-2 IC200CHS002, 4-5 Grounding, 2-15 IC200CHS003, 4-8 Index-2 VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K...
  • Page 502 Modules per station, 1-3 IC200MDL240, 7-14 MOV, 2-14 IC200MDL241, 7-18 IC200MDL243, 7-21 IC200MDL244, 7-25 IC200MDL329, 8-2 IC200MDL330, 8-6 Network Interface Units for VersaMax, 1-6 IC200MDL331, 8-10 IC200MDL631, 7-28 Devicenet, 1-7 IC200MDL632, 7-31 Ethernet, 1-7 IC200MDL635, 7-35 Genius, 1-7 IC200MDL636, 7-38...
  • Page 503 IC200MDL741, 8-22 IC200ALG320, 11-3 IC200MDL742, 8-26 IC200ALG321, 11-10 IC200MDL743, 8-30 IC200ALG322, 11-16 IC200MDL744, 8-33 IC200ALG325, 11-22 IC200MDL750, 8-37 IC200ALG326, 11-29 IC200MDL930, 8-41 IC200ALG327, 11-35 IC200MDL940, 8-45 IC200ALG328, 11-42 Index-4 VersaMax® Modules, Power Supplies, and Carriers User's Manual– March 2003 GFK-1504K...
  • Page 504 Terminal Numbering, 2-17, 2-18, 2-19 Terminal Numbering for connector kit, 2-21 Terminator Plug IC200ACC201, 6-4, 6-6 Terminator plug not required for single-ended installation, 6-13 Thermal Clearance, 2-2, A-2 Thermocouple Input Module, 14-10 VersaMax PLC User's Manual, 1-2 Wiring for I/O Devices, 2-16 GFK-1504K Index-5...