Suzuki GRAND VITARA XL-7 Owner's Manual page 220

DTC CONFIRMATION PROCEDURE
WARNING:
• When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and a tester, on a level road.
NOTE:
Check to make sure that following conditions are satisfied when using this "DTC CONFIRMATION
PROCEDURE".
• Intake air temp. : – 8°C (18°F) or higher
• Engine coolant temp. : – 8 – 110°C (18 – 230°F)
• Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
1) Connect scan tool to DLC with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and start
engine.
3) Increase vehicle speed to 55 km/h (35 mph) or more.
4) Keep driving above vehicle speed for 2 min. or more (Change of vehicle speed is permitted in this step).
5) Stop vehicle, and run engine at idle speed for 1 min.
6) Check if pending DTC exists by using scan tool. If not, check if oxygen sensor monitoring test has completed
by using scan tool. If not in both of above checks (i.e., no pending DTC and oxygen sensor monitoring test
not completed), check vehicle condition (environmental) and repeat step 3) through 6).
TROUBLESHOOTING
Step
1 Was "ENGINE DIAG. FLOW TABLE" performed?
2 HO2S-1 output voltage check :
1) Connect scan tool to DLC with ignition switch OFF.
2) Warm up engine to normal operating temperature and
keep it at 2000 r/min. for 60 sec.
3) Repeat racing engine (Repeat depressing accelerator
pedal 5 to 6 times continuously to enrich A/F mixture
and take foot off from pedal to enlean and check HO2S
output voltage displayed on scan tool. See Fig.
Is over 0.6 V and below 0.3 V indicated?
3 HO2S-1 check :
1) With ignition switch OFF, disconnect HO2S-1 connec-
tor.
2) Check for proper connection to HO2S-1 at each termi-
nal.
3) If OK, connect voltmeter "1" and "2" terminal of HO2S-1
connector.
4) Start engine and check voltmeter while repeating rac-
ing engine.
Is over 0.6 V and below 0.3 V indicated?
ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-59
Action Yes
Go to Step 2. Go to "ENGINE
DIAG. FLOW
TABLE" in this sec-
tion.
Go to Step 4. Go to Step 3.
"RED" or "GRY/ Replace HO2S-1.
YEL" circuit open or
short.
If wire and connec-
tions are OK, sub-
stitute a known-
good ECM (PCM)
and recheck.
No