Master Cylinder Assembly - Suzuki GRAND VITARA XL-7 Owner's Manual

1
2
4
3
"A"
1
(b)
(c)

Master Cylinder Assembly

REMOVAL
NOTE:
Do not allow brake fluid to get on painted surfaces.
1) Disconnect reservoir lead wire (1) at coupler.
2) Clean around reservoir cap (2) and take out fluid with
syringe or such.
3) Disconnect brake pipes from master cylinder (3) and ABS
actuator (4).
INSPECTION
Inspect distance "A" to be the following.
Distance "A" :
57.4 mm (2.26 in) or more
If measurement is out of above specification, replace master cyl-
inder assembly.
INSTALLATION
NOTE:
See NOTE at the beginning of this section.
1) Install master cylinder to brake booster.
2) Tighten master cylinder attaching nuts to specified torque.
Tightening torque
Master cylinder attaching nut (b) :
13 N·m (1.3 kg-m, 9.5 lb-ft)
3) Connect hydraulic lines to master cylinder and ABS actuator
and tighten flare nuts to specified torque.
Tightening torque
Brake pipe flare nut (c) : 16 N·m (1.6 kg-m, 12.0 lb-ft)
4) Connect reservoir lead wire (1).
5) Fill reservoir with specified brake fluid.
6) After installing, check brake pedal play and bleed air from
system (Refer to "BRAKE PEDAL PLAY CHECK" and
"BLEEDING BRAKE" in Section 5).
7) Perform brake test and check each installed part for fluid
leakage.
BRAKES PIPE/HOSE/MASTER CYLINDER 5A-7