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D
E
4
AILY
URO
Figure 100
Mount the 2nd gear (4) and position the ring (3), middle ring
(2) and synchronizer ring (1) on it, taking care that the tongues
(→) of the middle ring (2) enter the slots (→) in the gear (4).
Figure 101
Heat the hub (2) to a temperature of 80° ÷ 110°C and mount
it on the main shaft (1), taking care that the projections (3) of
the synchronizer ring and the tongues (→) of the ring (3,
Figure 100) are positioned correctly in the seats in the hub (2).
Check the end float of the gear (4). It should be
0.25 ÷ 0.5 mm.
Print 603.93.651
Figure 102
51980
Fit sliding sleeve (2) onto hub (1). Fit dowels (4) with built-in
springs (5) and balls (3) into hub (1) housings.
Figure 103
Position the synchronizer ring (3), middle ring (2) and ring (1)
on the hub (4), taking care that the tongues (→) of the ring
(1) and the projections (→) of the ring (3) enter the seats in
the hub (4).
Figure 104
51981
Position the roller bearing (2). Mount the 1st gear (1) taking
care that the tongues (3) of the middle ring enter the slots in
the gear (1).
6 S 400 O.D. TRANSMISSION
108866
Base - March 2006
83
51983
51984
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