Iveco N60 ENT M37 Installation Directive Manual
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Iveco N60 ENT M37 Installation Directive Manual

Iveco N60 ENT M37 Installation Directive Manual

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See also: Instruction and Installation Manual , Use and Maintenance
NEF
N60 ENT M37
6 CYLINDERS IN LINE
DIESEL CYCLE
FOR MARINE APPLICATIONS
INSTALLATION DIRECTIVE

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Summary of Contents for Iveco N60 ENT M37

  • Page 1 N60 ENT M37 6 CYLINDERS IN LINE DIESEL CYCLE FOR MARINE APPLICATIONS INSTALLATION DIRECTIVE...
  • Page 2 Exclusive use of IVECO Original Parts is a necessary condi- tion to maintain the engine in its original integrity. Tampering, making modifications and using non original parts can jeopardize the safety of boat engineers and users.

  • Page 3: Table Of Contents

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 CONTENTS Page 1. WARNINGS AND CAUTIONS 2. ENGINE PARTS AND COMPONENTS 3. INSTALLATION OVERVIEW 4. GENERAL INSTALLATION CRITERIA 5. TECHNICAL DATA FOR INSTALLATION 6. IDENTIFICATION DATA 7. FUEL LINE 8. ELECTRICAL EQUIPMENT 9. MAIN ANALOG INSTRUMENT PANEL 10.

  • Page 4: Warnings And Cautions

    ❏ Do not alter the data contained in the engine control electronic unit. Failure to comply with the instructions that follow shall ❏ Comply with prescribed procedures and torque values void the warranty and relieve IVECO MOTORS of all lia- bilities. when tightening threaded elements. For personnel safety...
  • Page 5 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 ❏ The engine fluids and air, water, and oil filters discarded after use must be properly stored and delivered to appropriate collection centers. Long engine inactivity periods Before long periods of inactivity, ready the engine following...

  • Page 6: Engine Parts And Components

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 2. ENGINE PARTS AND COMPONENTS Figure 1 04_006_N 1. Engine coolant discharge cap - 2. Electric starter motor - 3.Tube bundle engine coolant/sea water heat exchanger - 4. Location of sacrificial anode - 5. Cooled exhaust manifold - 6. Exhaust gas and sea water discharge pipeline - 7.
  • Page 7 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Figure 2 04_007_N 1. Combustion air filter - 2. Common rail high pressure injection pump -3. Fuel filter - 4. Sea water pump - 5. Sea water inlet - 6.Throttle potentiometer - 7. Sacrificial anode - 8. Oil vapor separator - 9. Combustion air-sea water heat exchanger - 10.

  • Page 8: Installation Overview

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 3. INSTALLATION OVERVIEW Figure 3 04_071_N 1. Indicator and control panel - 2. Electrical panel with relay box and EDC electronic unit - 3. Exhaust gas and sea water discharge - 4. Filtered sea water intake - 5. Decanter filter - 6. Fuel feed pipe to the high pressure pump - 7. Fuel return pipe to tank - 8.

  • Page 9: General Installation Criteria

    Exhaust gas discharge The exhaust gas discharge conduit shall be compliant with the guidelines contained in the IVECO MOTORS publication “Guide to the installation of marine engines”; it also provides indications to compute the dimensions of the exhaust pipelines, which is the Yard’s responsibility.

  • Page 10: Technical Data For Installation

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 5. TECHNICAL DATA FOR INSTALLATION Combustion and ventilation air when underway ≤ 3,5 Static vacuum allowed downstream of the air filter ≤ 350 ≥ 1050 Combustion air flow rate ≥ 4700 Engine room ventilation air flow rate (excluding combustion air) ≤...
  • Page 11 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Power takeoffs (optional) 2-race front pulley for “V” belts Reference diameter Race dimension 12.7 Power available at 900 rpm kW (HP) 6 (8,1) Power available at 1800 rpm kW (HP) 12 (16,3) ≤ 1340 Radial force resulting from belt tension (*) (*) For direction of the resulting radial force between 60°...

  • Page 12: Identification Data

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 6. IDENTIFICATION DATA Figure 5 S. p. A. Viale dell'Industria, 15/17 - 20010 Pregnana Mil.se MI - ITALY ENGINE TYPE ENGINE FAMILY ENGINE DWG POWER (KW) POWER SET CODE AND SPEED (RPM) ENGINE S/N...

  • Page 13: Fuel Line

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 7. FUEL LINE Figure 7 04_072_N High pressure Low pressure 1. Fuel filter - 2. Common rail - 3. Electro-injector - 4. Electro-injector return loop pressurization valve - 5. Rail overpressure valve - 6. High and low pressure pump - 7. Priming pump - 8. Settling pre-filter.
  • Page 14 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 Fuel supply system scheme Figure 8 04_040_N 1. High pressure radial pump - 2. Fuel temperature sensor - 3. Fuel filter - 4. Electro-injector - 5. Pressure sensor - 6. Common rail - 7. Common rail overpressure valve - 8. Electro-injector return loop pressurization valve, 1.3 to 2 bar - 9. Fuel tank - 10.

  • Page 15: Electrical Equipment

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 8. ELECTRICAL EQUIPMENT Figure 10 04_073_N 1. Engine wiring - 2. Indicator and control panel - 3. Provided wire harness - 4. JB Connection - 5. Relay box - 6. JA Connection - 7. Power supply and interface wire harness - 8. JF1 and JF2 connectors - 9. A2 connector of the ECU - 10.
  • Page 16 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 Synoptic Figure 11 GEAR BOX INDICATIONS AND ALARMS SENSORS THROTTLE POSITION SENSOR INDICATIONS AND ALARMS SENSORS ELECTRO-INJECTORS EDC COMPONENTS ALTERNATOR ELECTRIC STARTER MOTOR RELAY NEF ENT M37 BATTERY 04_235_N 1. Connector for instrument panel connection wire harness - 2. Engine wire harness - 3. Interface wire harness - 4. Power line.
  • Page 17 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Wire harness Figure 12 04_221_N Engine wire harness Interface wire harness...
  • Page 18 CAUTION Apply a uniform layer of BH44D paint (IVECO standard 18- If magneto-thermal protecting breakers are inserted, they 1705) with a brush or spray gun. must not be used to stop the engine and in any case they Join the parts constituting the grounding note within 5 min- must be activated only a few seconds after shut-down.
  • Page 19 On the relay box is located the multipolar connector, pro- tected by a screw-on lid (5), for connection with the com- puterized diagnostic tools prescribed by IVECO MOTORS (see Chapter 20). Inside the box, anchored to a printed circuit board, are pre-...

  • Page 20: Main Analog Instrument Panel

    (usable only on versions with excitation engine stop) - 11. Sound alarm inhibition push-button (P1) - 12. Connector for main panel wiring (JC) - 13. Cap with electrical continuity connection. Installation of the IVECO MOTORS onboard panel with ana- To the main panel is connected the JE connector, provided log indicators entails connecting the panel’s JC connector to...
  • Page 21 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Synoptic of the connections of the analog panels Figure 19 SECONDARY INSTRUMENT PANEL MAIN INSTRUMENT PANEL JE JE ENGINE EQUIPMENT RELAY BATTERY 04_254_N 1. JB-JC extension wire harness - 2. JE-JH extension wire harness.
  • Page 22 Certification Bodies. shut off, the light indicator will remain lighted and the alarm will be stored until the engine is stopped. The standard set-up of the N60 ENT M37 provides for use of the indicators SAC, SS, SIFA, SATA, SBPO, EDC.
  • Page 23 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Revolution counter calibration Figure 22 04_255_N 1. Adjustment screw - 2. Panel lighting lamp. Verify the indication of the panel revolution counter by com- paring it with the one measured with a reference instrument;...

  • Page 24: Secondary Analog Instrument Panel

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 10. SECONDARY ANALOG INSTRUMENT PANEL Figure 23 electronic RPMx100 04_240_N 1.Connector for secondary panel wire harness (JH) - 2. Engine start push-button (CS) - 3. Revolution counter and hour counter (CG) - 4. Buzzer (SA) - 5. Indications and alarms module (MS) - 6. Engine stop push-button (AS) - 7.

  • Page 25: Drilling Plans For Analog Panels

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 11. DRILLING PLANS FOR ANALOG PANELS Figure 25 MAIN PANEL Figure 26 SECONDARY PANEL Measurements in: millimeters.

  • Page 26: Main Digital Instrument Panel

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 12. MAIN DIGITAL INSTRUMENT PANEL Figure 27 – X100 – + ROG. 04_256_N 1. Engine coolant temperature indicator - 2. Lubrication loop pressure indicator - 3. Service and alarm indicators - 4. Revolution counter - 5. Supercharger air pressure indicator - 6.Voltmeter - 7. Engine start/stop key switch - 8. JE connector for secondary panel - 9.
  • Page 27 CAN - BUS CONVERTER MODULE ENGINE EQUIPMENT RELAY BATTERY 04_258_N 1. Interface wire harness for converter module - 2. JE-JH extension wire harness. The JE1 connector provides connection to a second main onboard panel. Its installation is subject to IVECO MOTORS approval.
  • Page 28 The JE1 connector is branched from the interface cable.The connector provides connection to an optional second main Air filter clogging signal 2 onboard panel. Its installation is subject to IVECO MOTORS Power supply negative (ground) approval (see figure 28). Not connected...
  • Page 29 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Connector JD Figure 31 04_263_N The JD connector enables to use an electronic engine rpm management instead of the system provided on the engine. If this solution is used, the throttle position sensor, situated...
  • Page 30 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 Installation Programming accessory functions In order to drill holes on the area where the panel is to be The following programming operations are required when mounted, refer to the dimensions indicated in Chapter 14.
  • Page 31 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Symbology key Clogged air filter Expired programmed maintenance interval Clogged oil filter Pre-lubrication in progress Pre-post heating Clogged fuel filter Presence of water in the fuel filter Clogged blow-by filter Alternator fault Low oil pressure...

  • Page 32: Secondary Digital Instrument Panel

    JE-JH cable, for the first start (as described in Chapter 18), verify the available 3, 5 and 7 meters long (see figure 24). IVECO proper operation of the panel, proceeding as follows: MOTORS standard supply is provided for the installation of ❏...

  • Page 33: Drilling Plan For Digital Panels

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 14. DRILLING PLAN FOR DIGITAL PANELS Figure 33 MAIN PANEL AND SECONDARY PANEL...

  • Page 34: Customized Instrument Panel

    04_241_N The wiring details of the indications and alarms module VIEW FROM THE TERMINAL SIDE alone are provided below; indications for IVECO MOTORS OF THE COUPLING SIDE WIRING indicator instruments, are shown in the related wiring dia- grams in Chapter 24.
  • Page 35 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Functions of the JD terminals PIN Description Electric level OFF Indication ON Indication Module power supply Positive (+B) EDC lamp power supply Power supply positive (+B) EDC Fault indication High (+B) Low (ground)

  • Page 36: Sensors For Detection And Panel Signaling

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 16. SENSORS FOR DETECTION AND PANEL SIGNALING Coolant temperature sensor Low oil pressure sensor Function served by the ECU EDC according to its oil pres- sure sensor. Figure 36 Air filter clogging sensor...
  • Page 37 MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Sensor to detect the presence of water in fuel Figure 40 04_239_N Fuel resistivity sensor, integrated with the control and ampli- fication electronic circuit, providing the signal for the indica- tor of the presence of water in the fuel.

  • Page 38: Preparing The Engine For First Start-Up

    Chapter 23. rapidly and with the utmost reliability using specific diagnos- 4. Remove the caps and/or seals from the engine intake, tic tools, available from IVECO MOTORS Technical Assis- exhaust, aeration and venting ports, restoring normal tance Centers. conditions of use. Connect the inlet of the turbocharger to the air filter.

  • Page 39: First Engine Start

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 19. FIRST ENGINE START Before starting the engine, check the levels of the lubricating RPM control oil and of the engine coolant, and complete venting the air To allow easily to control engine RPM from the “engine from the fuel feed loop, acting on the hand pump of the pre- room”, a simultaneous acceleration/deceleration function...

  • Page 40: Edc Anomalies Indication

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 20. EDC ANOMALIES INDICATION Anomalies indicator light Error deletion procedure The ECU continuously monitors, with complex self-testing routines, its own operating conditions as well as those of the Figure 44 components connected to it and of the engine.

  • Page 41: Blink Code Table

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 21. BLINK CODE TABLE (software version 4.1_2 V5.3) Blinking EDC indicator Indicated fault Max power Code light reduction Control area (on) not significant in marine applications (on) not significant in marine applications throttle position sensor...
  • Page 42 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 Blinking EDC indicator Indicated fault Max power Code light reduction Engine RPM sensor flywheel sensor timing system sensor engine speed signal plausibility blinking runaway engine coil relay electric starter motor revolution counter signal...

  • Page 43: Underway Checks

    ECU parameters by using the IVECO MOTORS tool. Fuel temperature...

  • Page 44: Preparing The Engine For Long Idle Periods

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 23. PREPARING THE ENGINE FOR LONG IDLE PERIODS To prevent oxidation to the internal parts of the engine and to some components of the injection system, if idle periods exceeding two months are expected, the engine needs to be prepared with six-months periodicity, proceeding as follows: 1.

  • Page 45: Wiring Diagrams

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 24. WIRING DIAGRAMS Pagina Wiring diagram key Electrical equipment component code EDC connector A2 EDC connectors A - A1 Main analog instrument panel Secondary analog instrument panel CAN - BUS converter module interface wiring...
  • Page 46 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 Wiring diagram key General conditions for the preparation and interpretation of wiring diagrams ❏ Key switch open ❏ Engine not running ❏ Liquids at efficient levels and pressures Figure 45 Connection Component Component...

  • Page 47: Electrical Equipment Component Code

    IVECO MOTORS indications and alarms module throttle position sensor emergency shut-down push-button (optional, installer’s responsibility) heating element on fuel filter rail pressure sensor...
  • Page 48 Gauges ON MAIN ANALOG INSTRUMENT PANEL set for connection to the engine wire harness revolution-counter IVECO MOTORS indications and alarms module gear box oil pressure gauge ON INTERFACE WIRE HARNESS FOR CONVERTER MODULE engine oil pressure gauge external throttle control...

  • Page 49: Edc Connector A2

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 EDC connector A2...

  • Page 50: Edc Connectors A - A1

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 EDC connectors A - A1...

  • Page 51: Main Analog Instrument Panel

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Main analog instrument panel...

  • Page 52: Secondary Analog Instrument Panel

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 Secondary analog instrument panel...

  • Page 53: Can - Bus Converter Module Interface Wiring

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 CAN - BUS converter module interface wiring...

  • Page 54: Customized Instrument Panel Wiring

    N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 Customized instrument panel wiring...

  • Page 55: Supplementary Services Battery Recharge

    MARCH 2004 INSTALLATION DIRECTIVE N60 ENT M37 Supplementary services battery recharge...
  • Page 56 N60 ENT M37 INSTALLATION DIRECTIVE MARCH 2004 NOTES...
  • Page 58 IVECO S.p.A. PowerTrain Viale Dell’Industria, 15/17 20010 Pregnana Milanese - MI - (Italy) Tel. +39 02 93.51.01 - Fax +39 02 93.59.00.29 www.ivecomotors.com...

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