Gearing Case Refitting; Differential Components Check; Rear Axle Casing Check - Iveco daily euro 4 Repair Manual

Mechanical electric/electronic
Table of Contents

Advertisement

D
E
4
AILY
URO
Figure 47
Use puller 99348001 (3) to remove the rear taper roller
bearing (2) from the bevel pinion (1).

Differential components check

Carefully clean each differential component.
Lubricate the bearings and rotate the roller cage freely. The
rotation must be even and without sign of stiffness. Check the
ring bevel gear contact surfaces and the half-box striker plate
to ensure that the crown wheel adheres perfectly. Deforma-
tions on these surfaces cause the crown wheel fastening
screws to vibrate, thus jeopardizing the correct operation of
the unit.
NOTE
Carefully clean all threads in order to obtain exact
adjustments and accurate tightening torque.
Check that the splined section for flange-pinion connection is
not badly worn, otherwise replace the pinion.
NOTE
When replacing the crown wheel or pinion it is
necessary to replace both parts since they are
supplied in pairs.
Check the planetary gears and the relevant shoulder
washers, the spider and the crown wheels with the relevant
shoulder washers.
Replace all sealing elements, the bevel pinion retaining nut
and gearing case bearing adjustment nut with new parts.

Rear axle casing check

Check whether rear axle casing is not deformed.
Print 603.93.651

Gearing case refitting

Figure 48
33091
Fit in place the sun gear (2) with the shoulder washer set
below in gearing half-box (1).
Figure 49
Fit in place the planetary gears (2) with shoulder washers (3),
the spider (6) and the sun gear (5) with shoulder washer (1)
in the gearing half-box (4).
Figure 50
Fit between them the half-boxes (1 and 2) and tighten the
fastening screws to the specified torque.
105
REAR AXLE 450517/2
33092
33084
33094
Base - March 2006

Advertisement

Table of Contents
loading

Table of Contents