Brake Repair Operations; Replacing Brake Linings - Iveco daily euro 4 Repair Manual

Mechanical electric/electronic
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D
E
4
AILY
URO
5274

BRAKE REPAIR OPERATIONS

Front brakes
The following operations have been carried out on vehicles
with 2x48 Brembo front calipers.
527417

Replacing brake linings

The braking system effects safety. All repairs and
servicing operations must be exclusively carried out
!
by skilled, qualified personnel.
The oil inlet hose to the calliper must not be
disconnected during the operations that follow.
!
Figure 53
Set the vehicle on level ground and lock the rear wheels. Loosen
the nuts (1) securing the front wheels. Lift the front of the
vehicle with a hydraulic lift and rest it on two stands (3).
For 2x48 brake calipers
Figure 54
Disconnect electrical connection (3) of wear sensor from
chassis cable and release the cable of the electrical
connection from securing blade (2).
Remove rubber protection plug (1).
Print 603.93.651
Figure 55
Remove screw (3) securing brake caliper (2) to support (4).
Move bush (1) inside brake caliper (2), tilt the brake caliper.
Figure 56
455026
Disconnect cable (4) from braking gasket (3) and unthread
the cable from brake caliper (5).
Dismount braking gaskets (2 and 3) from caliper support (1).
Figure 57
Withdraw pistons (1) by a retractor or other suitable tool (2),
paying attention not to damage piston surfaces and
protection cowlings.
Retracting the pistons will increase the level of brake
109122
fluid in the reservoir. For this reason, check the fluid
does not spill out of the reservoir and damage
vehicle paintwork during the operation.
HYDRO-PNEUMATIC SYSTEM - BRAKES
65
109131
109132
109133
Base - March 2006

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