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D
E
4
AILY
URO
Figure 25
Use a punch on the point shown by the arrow and eject the
O-rings and roller bushes (2) from the box (1).
Assembly
Figure 26
Thoroughly clean the oil vapour vent (3).
With a suitable punch, mount the roller bearings (1) in the
box (2).
Figure 27
Using a suitable punch, mount the O-rings (1) in the box (2),
positioning them at the height shown.
Pack the gap between the O-ring and roller bearing with
grease.
Print 603.93.651
Figure 28
Mount the selection and engagement levers (1) on their
respective shafts (2) and fasten them with the spring pins (3).
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NOTE
The spring pin (3) must be positioned with the cut
horizontal. Fit spring peg (4), with cutting edge
positioned at 180° from spring peg (3) cutting edge,
in spring peg (3) engagement lever.
Figure 29
Lubricate the roller bearings (1, Figure 27) with TUTELA MR3
grease and mount the shafts (3 and 6) complete with the
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internal levers (4 and 5) in the box (2). Mount the caps (8 and
9) and levers (1 and 10) on the shafts (3 and 6) and tightening
the nuts for the fixing screw (7).
Figure 30
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Thoroughly clean the mating surfaces of the gear control box
(2) and apply LOCTITE 5706 sealant on them.
Fit the box (2) on the transmission, taking care that the levers
and shafts are positioned correctly in their respective seats.
Tighten the screws (1) to the required torque.
6 S 400 O.D. TRANSMISSION
Base - March 2006
67
87896
51390
85941
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