50 - 500 Hour Maintenance Interval - Polaris 2015 RZR 900 Service Manual

50 - 500 Hour Maintenance Interval

ITEM
Cooling System
■
■ Drive Belt
▶ Engine Oil Lines/Fasteners
▶ Engine Oil/Filter Change
▶ Parking Brake Cable
Adjustment (INT'L)
■
Front Gearcase Lubricant
▶
(Demand Drive)
Transmission Lubricant
▶
(AGL)
■
Fuel System
E
■
Spark Plug Inspection
E
▶
Radiator
▶ Cooling Hoses
▶ Engine Mounts
Exhaust Silencer / Pipe
▶ Wiring
■ Clutches (Drive and Driven)
■ Front Wheel Bearings
▶
Shocks
▶
Shocks
■
■ Brake Fluid
Spark Arrestor
■
Valve Clearance
E
■
Spark Plug Replacement
E
▶
Coolant
■ Toe Adjustment
Headlight Aim
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
MILES
HOURS CALENDAR
(KM)
500 (800)
50 H 6 M
1000 (1600) Inspect; replace as needed
50 H 6 M
1000 (1600) Inspect for leaks and loose fittings
50 H 6 M
1000 (1600) Perform a break-in oil change at 25 hours or one
100 H 6 M
1000 (1600) Inspect; adjust tension as needed
100 H 6 M
1000 (1600) Change lubricant
100 H 12 M
1000 (1600) Change lubricant
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600) Inspect; replace as needed; torque to specification
100 H 12 M
1000 (1600) Inspect; clean external surfaces
100 H 12 M
1000 (1600) Inspect for leaks; pressure test system
100 H 12 M
1000 (1600) Inspect, torque to specification
100 H 12 M
1000 (1600) Inspect
100 H 12 M
1000 (1600)
100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
100 H 12 M
1000 (1600) Inspect; replace as needed
100 H 12 M
-
100 H
1500 (2400) Change shock oil and inspect seals
-
12 M
2000 (3200) Change every two years (DOT 4)
200 H 24 M
2000 (3200)
200 H 24 M
- 5000 (8000) Inspect; adjust as needed
500 H
5000 (8000) Replace; torque to specification
500 H 36 M
- 60 M
-
-
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
MAINTENANCE
REMARKS
Inspect coolant strength seasonally; pressure test
system yearly
month
Check for leaks at fill cap, fuel line / rail, and fuel
pump.
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc.
- Visually inspect shock seals
Clean daily when driving in mud and water; replace
a cracked or damaged arrestor before operating
Replace coolant
-
Inspect periodically; adjust when parts are
replaced
Adjust as needed
2
2.5