Shift Weight Inspection; Button To Tower Clearance - Polaris 2015 RZR 900 Service Manual

PVT SYSTEM

Shift Weight Inspection

Remove shift weight bolts and weights. Inspect the
contact surface of each weight. The surface
smooth and free of dents or gall marks. Inspect the
weight pivot bore and bolts
weights or bolts are worn or broken, replace in sets of
three with new bolts and nuts.
CAUTION
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly!
NOTE: A damaged shift weight is usually caused by
a damaged or stuck roller in the spider assembly.
See "Drive Clutch Roller Pin and Button Service".
5.14
should be
1
for wear or galling. If
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.

Button to Tower Clearance

1. Inspect the button to tower clearance as shown.
Replace the spider buttons if clearance is beyond
specification.
Button to Tower Clearance:
0.000-.012" (.000-.304 mm)
2. Inspect the tower sheave surfaces that the buttons
slide on. Replace the drive clutch if worn, damaged or
cracked.