Polaris 2015 RZR 900 Service Manual page 177

8. Carefully lift the fuel pump out of the fuel tank. As the
fuel pump assembly is being removed, be aware of
float arm and pump pre-filter. Hold the float arm to the
pump body as you lift and tilt the pump to ensure that
the float arm is not bent when removed from the tank.
9. Transfer old fuel pump to a suitable container capable
of safely holding fuel. The fuel pump will retain some
fuel.
10. Inspect the inside of the fuel tank for debris (may
require flashlight and mirror). If debris like mud or
sand is present, fuel tank should be flushed and
cleaned out prior to installation of new fuel pump
assembly.
NOTE: It is recommended to remove the fuel tank
from the vehicle and rinse it with a small amount
of clean fuel. Do not use water or any other
chemicals to remove debris.
11. Remove new fuel pump assembly
PFA nut
arm
pump assembly by the float arm.
12. Use cleaning wipes provided to clean fuel tank
surface and threads
and oil. Allow surfaces to dry completely.
13. Install new PFA gasket onto fuel pump assembly
using care not to damage gasket or bend float arm.
14. Install fuel pump into fuel tank, hold float arm to the
pump body and tilt assembly to ensure float arm does
not get caught or bent during installation.
15. Gently push down on fuel pump flange ensuring
flange is centered.
16. Roughly align orientation mark on fuel pump between
the orientation marks on fuel tank
arm does not get bent or snagged.
IMPORTANT:
marks may lead to interferences with the fuel
level float arm and cause incorrect function.
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
FUEL SYSTEM
from packaging. Use care not to bend float
during un-packaging. Do not lift or carry fuel
. Remove all debris, grease
9
12
Failure to align the orientation
, gasket and
4
to ensure float
4.23