Fuel Tank Installation - Polaris 2015 RZR 900 Service Manual

FUEL SYSTEM
11. Remove the nuts retaining the regulator and Torx
13
screws retaining the fuse box.
14
12. Remove the fuel tank vent line
13. Lift the rear of the fuel tank up first. Carefully pull the
fuel tank out of the vehicle.
4.18
from the tank fitting
15
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.

Fuel Tank Installation

1. Carefully install the fuel tank assembly. Install the
inner tank bracket with the fuel tank to ensure the
bracket is inserted properly into the lower fuel tank
mount.
2. Reinstall the fuel tank bracket and fasteners.
3. Install the vent line onto the tank fitting.
4. Reinstall the block-off panel. Secure with plastic
rivets and torque screws to specification.
Block-off Panel Screws:
8 ft-lb (11 Nm)
5. Install the seat base frame and torque fasteners to
specification.
Seat Base Frame Fasteners:
8 ft-lb (11 Nm)
6. Install regulator and fuse box to the block-off panel.
Torque fasteners to specification.
Regulator / Fuse Box Fasteners:
5 ft-lb (7 Nm)
7. Install fuel tank strap screw. Torque screw to
specification.
Fuel Tank Strap Screw:
8 ft-lbs (11 Nm)
8. Install center console and secure the shifter boot to
the console.