Pre-Ride - 50 Hour Maintenance Interval - Polaris 2015 RZR 900 Service Manual

MAINTENANCE

Pre-Ride - 50 Hour Maintenance Interval

ITEM
Steering
Front / Rear Suspension
Tires
Brake Fluid Level
Brake Pedal Travel
Brake System
Wheels / Fasteners
Frame Fasteners
Engine Oil Level
E
▶
Intake Baffle Box Drain
E
Coolant Level
Suspension Bushings
Spark Arrestor
Head Lights / Tail Lights
Power Steering (if
▶
equipped)
▶ Brake Pad Wear / Inspect
Parking Brake Pads (INT'L)
■
Fuel System
▶ Parking Brake Cable
Adjustment (INT'L)
■
▶
Air Filter
E
▶-
Engine Breather
E
Battery
▶ Engine Oil & Filter Change
E (Break-In Period)
Front Gearcase Lubricant
▶
(Demand Drive)
Transmission Lubricant
▶
(AGL)
▶
General Lubrication
■
Throttle Cable / Throttle
E
Pedal
Throttle Body Intake Ducts/
E
Flange
Shift Cable / Linkage
Steering
■
▶ Front / Rear Suspension
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
2.4
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
HOURS CALENDAR
-
-
-
-
-
Pre-Ride
-
-
-
-
Daily
-
Daily
-
Daily
-
- Daily
Daily
-
Daily
-
Monthly
10 H
Monthly
25 H
-
25 H
- Weekly
Monthly
25 H
Monthly
25 H
25 H 1 M
25 H 1 M
25 H 1 M
50 H 3 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
MILES
(KM)
REMARKS
-
-
-
-
Inspect or adjust as needed.
-
See Pre-Ride Checklist on Page 2.10.
-
-
-
-
Inspect drain at the bottom of the air intake baffle box
-
for obstructions
Check level daily
-
Lubricate daily or after each use in mud or water
-
Clean daily when driving in mud and water; replace a
-
cracked or damaged arrestor before operating
Check operation
-
- Turn key on, check for smooth operation
100 (160) Inspect periodically
Inspect; cycle key to pressurize fuel pump; check
-
lines and fittings for leaks and abrasion
Inspect; adjust tension after first 25 hours
-
- Inspect; replace as needed
150 (250) Inspect;clean
250 (400) Check terminals; clean; test
Perform a break-in oil and filter change at 25 hours or
-
one month; perform every 50 hours or 6 months
thereafter
250 (400) Initial fluid level inspection; add lubricant if needed
250 (400) Initial fluid level inspection; add lubricant if needed
500 (800) Lubricate all fittings, pivots, cables, etc.
500 (800) Inspect; adjust; replace if necessary
500 (800) Inspect ducts for proper sealing / air leaks
500 (800) Inspect; adjust as needed
500 (800) Lubricate (if applicable)
500 (800) Lubricate (if applicable)