Polaris 2015 RZR 900 Service Manual page 85

4. Clean the o-ring sealing surface
using a clean shop towel.
5. Use a shop light to illuminate the water pump drive
access hole in the engine crankcase. Note the
orientation of the water pump drive slot
6. Rotate the water pump drive tab
angle of the drive slot in the engine.
CAUTION
The water pump drive tab and slot must be aligned
properly during installation or severe engine or water
pump damage will occur.
7. Slide water pump into engine crankcase. Be sure
water pump is fully seated and the drive tab and slot
are properly aligned.
in the engine block 8. Install the three water pump mounting bolts
noting location of the shorter bolt. Torque bolts to
specification.
.
so it matches the
9. Install the three coolant hoses that attach to the water
pump. Be sure orientation and routing are correct.
10. Connect the (-) negative battery cable.
11. Fill and bleed the cooling system. (see Chapter 3 –
Cooling System Bleeding, page 3.15)
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
ENGINE / COOLING SYSTEM
Water Pump Mounting Bolts:
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt threads)
,
3
3.19