50 - 500 Hour Maintenance Interval
Item
Cooling System
Engine Oil Change
Engine Oil Filter Change
Parking Brake Cable
Adjustment (INT'L)
Front Gearcase Lubricant
(Demand Drive Plus)
Transmission Lubricant
(AGL Gearcase Lubricant)
Fuel System
E
Spark Plug Inspection
E
Radiator
Cooling Hoses
Engine Mounts
Exhaust Silencer / Pipe
Wiring
Clutches (Drive and Driven) 100 H
Drive Belt
Front Wheel Bearings
Shocks
Shocks
Coolant
Brake Fluid
Spark Arrestor
Valve Clearance
E
Spark Plug Replacement
E
Toe Adjustment
Headlight Aim
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Maintenance Interval
(whichever comes first)
Hours
Calendar
50 H
6 M
50 H
6 M
50 H
6 M
100 H
6 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
100 H
12 M
12 M
100 H
12 M
100 H
12 M
100 H
-
-
12 M
-
24 M
200 H
24 M
200 H
24 M
200 H
-
500 H
36 M
-
-
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Miles
(KM)
Inspect coolant strength seasonally;
500 (800)
pressure test system yearly
Perform a break-in oil change at 25 hours
1000 (1600)
or one month
1000 (1600)
Replace oil filter during engine oil change
1000 (1600)
Inspect; adjust tension as needed
1000 (1600)
Change lubricant
1000 (1600)
Change lubricant
Check for leaks at fill cap, fuel line / rail, and
1000 (1600)
fuel pump.
Inspect; replace as needed; torque to
1000 (1600)
specification
1000 (1600)
Inspect; clean external surfaces
1000 (1600)
Inspect for leaks; pressure test system
1000 (1600)
Inspect, torque to specification
1000 (1600)
Inspect
Inspect for wear, routing, security; apply
1000 (1600)
dielectric grease to connectors subjected
to water, mud, etc.
1000 (1600)
Inspect; clean; replace worn parts
1000 (1600)
Inspect; replace as needed
1000 (1600)
Inspect; replace as needed
-
Visually inspect shock seals
1500 (2400)
Change shock oil and inspect seals
-
Replace coolant
2000 (3200)
Change every two years (DOT 4)
2000 (3200)
Clean out
2000 (3200)
Inspect; adjust as needed
5000 (8000)
Replace; torque to specification
Inspect periodically; adjust when parts are
replaced
Adjust as needed
MAINTENANCE
Remarks
2.5
2