50 - 500 Hour Maintenance Interval - Polaris Ranger RZR XP 900 2011 Service Manual

50 - 500 Hour Maintenance Interval
MAINTENANCE
I
Maintenance Interval
Item
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
•
Cooling System 50 H 6M 500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
~ Engine Oil Change 50 H 6M 1000 (1600)
Perform a break-in oil change at 25 hours
or one month
~ Engine Oil Filter Change 50 H 6M 1000 (1600)
Replace oil filter during engine oil change
~
Front Gearcase Lubricant
12 M 2500 (4000) Change lubricant
(Demand Drive Plus)
-
~
Transmission Lubricant
12 M 2500 (4000) Change lubricant
(AGL Gearcase Lubricant)
-
•
Fuel System
100 H
12 M 1000 (1600)
Check for leaks at fill cap, fuel line / rail, and
E
fuel pump.
•
Spark Plug Inspection 100 H 12 M 1000 (1600)
Inspect; replace as needed; torque to
E
specification
~
Radiator 100 H
12 M 1000 (1600) Inspect; clean external surfaces
~
Cooling Hoses 100 H
12 M 1000 (1600) Inspect for leaks; pressure test system
~
Engine Mounts 100 H
12 M 1000 (1600) Inspect, torque to specification
Exhaust Silencer / Pipe 100 H 12 M 1000 (1600) Inspect
Inspect for wear, routing, security; apply
~
Wiring 100 H 12 M
1000 (1600) dielectric grease to connectors subjected
to water, mud, etc.
•
Clutches (Drive and Driven) 100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
•
Drive Belt 100 H 12 M 1000 (1600) Inspect; replace as needed
•
Front Wheel Bearings 100 H 12 M
1000 (1600) Inspect; replace as needed
~
Shocks 100 H
- -
Visually inspect shock seals
~ Coolant
-
24 M
-
Replace coolant
•
Brake Fluid 200 H 24 M 2000 (3200) Change every two years (DOT 4)
Spark Arrestor 200 H 24M 2000 (3200) Clean out
•
Valve Clearance 200 H 2000 (3200) Inspect; adjust as needed
E
-
~
Shocks 200 H 24 M Change shock oil and seals
-
•
•
Spark Plug Replacement 500 H 36 M 5000 (8000)
Replace; torque to specification
E
•
Toe Adjustment
-
Inspect periodically; adjust when parts are
replaced
Headlight Aim
-
Adjust as needed
~
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
• Have an authorized Polaris dealer perform these services.
2.5
9923144 - 2011 RANGER RZR XP 900 Service Manual
© Copyright 2011 Polaris Sales Inc.