Rear Brake Pad Inspection; Rear Caliper / Pad Installation - Polaris 2015 RZR 900 Service Manual

BRAKE SYSTEM

Rear Brake Pad Inspection

1. Clean the caliper with brake cleaner or alcohol.
2. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Rear Brake Pad Thickness:
0.298 ± 0.007" (7.57 mm ± .178 mm)
Service Limit: 0.180" (4.6 mm)
9.26

Rear Caliper / Pad Installation

1. Lubricate mounting bracket pins
silicone grease and install rubber dust boots
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads. Use only new clean
3. Install the caliper and torque the new mounting bolts
to specification.
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
with a light film of
1
CAUTION
pads.
Rear Caliper Mount Bolt :
46 ft-lb (62 Nm)
.