Polaris 2015 RZR 900 Service Manual page 265

11. Look down into the transmission housing to see the
snorkel locking screw hole opening
your starting point.
NOTE: If you have a hard time seeing into the
hole, insert a small Allen wrench, punch or
screwdriver into the hole to feel when the notch is
aligned with the hole.
12. Slowly rotate the snorkel tube clockwise while
counting the number of notches passing through the
hole opening as you rotate the tube. Rotate the
snorkel tube to the 3rd notch from the 'zero' backlash
position obtained in step 11.
13. Check the pinion shaft gear backlash again by feel. If
the pinion shaft gear lash appears to be too tight,
rotate the snorkel shaft clockwise to the next notch
(4th notch).
14. Once the backlash is set, apply Loctite
threads and install the locking screw to secure the
snorkel tube. Torque
specification.
Snorkel Locking Screw:
10 ft-lb (14 Nm)
Transmission Assembly
NOTE: The snorkel shaft and pinion shaft must
be installed prior to transmission assembly. The
snorkel shaft cannot be installed after assembling
the transmission.
15. Clean both transmission case halves thoroughly.
Inspect case half mating surfaces for damage.
to reference
17
® 242 ™ to the
the locking screw to
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
TRANSMISSION
16. Assemble the reverse shaft assembly and input shaft
assembly if previously
illustrations).
Reverse Shaft
18
Low Gear
19
Engagement Dog
20
Reverse Sprocket
21
Silent Chain
17. Install the idler gear shaft assembly
assembly , and input shaft assembly
transmission housing, all at the same time.
disassembled (see
6
Snap Ring
Bearing
High Gear
Input Shaft
, gear cluster
into the
6.27