Misc. Specifications And Charts; Master Torque Table - Polaris 2015 RZR 900 Service Manual

GENERAL INFORMATION

MISC. SPECIFICATIONS AND CHARTS

Master Torque Table

ITEM
A-Arm Mounting Fasteners
Air Box Mounting
Fasteners
Ball Joint Fasteners
Battery Bracket
Fasteners
Battery Terminal Fasteners
Bearing Carrier Mounting
Fasteners (rear)
Body / Floor Screws (T-40)
Brake Disc Mounting Bolts
Brake Bleed Screws
Brake Caliper Mounting
Bolts (front)
Brake Caliper Mounting
Bolts (rear)
Brake Disc Scraper
Brake Junction Block
Brake Line Banjo Bolts
Brake Line Flare Fittings
Brake Pedal Mount Bracket
Bolts
Brake Switch
Cab Frame Bolts
Cam Chain Tensioner
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Clutch Cover(inner) Screws
Clutch Cover (outer)
Screws
Connecting Rod Bolts
Coolant Bleed Screw
Coolant Temperature
Sensor
CPS Retaining Bolt
Crankcase Bolts M10
Crankcase Bolts M8
1.16
TORQUE
42 ft-lb (57 Nm)
8 ft-lb (11 Nm)
42 ft-lb (57 Nm)
8 ft-lb (11 Nm)
60 in-lb (7 Nm)
42 ft-lb (57 Nm)
8 ft-lb (11 Nm)
18 ft-lb (24 Nm)
48 in-lb (5 Nm)
30 ft-lb (42 Nm)
46 ft-lb (62 Nm)
7 ft-lb (11 Nm)
35 in-lb (4 Nm)
15 ft-lb (20 Nm)
15 ft-lb (20 Nm)
18 ft-lb (24 Nm)
15 ft-lb (20 Nm)
40 ft-lb (54 Nm)
29 ft-lb (40 Nm)
7 ft-lb (10 Nm)
11 ft-lb (15 Nm)
10 ft-lb (14 Nm)
54 in-lb (5 Nm)
Step 1: 9 ft-lb (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add'n 90°
89 in-lb (10 Nm)
17 ft-lb (23 Nm)
9 ft-lb (12 Nm)
Torque in sequence
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add'n 90°
26 ft-lb (35 Nm)
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
ITEM
Crankcase Bolts M6
Crankcase Oil Gallery Plug
Cylinder Head Bolts
Differential Cover Screws
Door Fasteners
Drive Clutch Retaining Bolt
Drive Clutch Cover Plate
Screw
Drive Clutch Shift Weight
Fasteners
Drive Clutch Spider
Drive Clutch Spider Jam
Nut
Driven Clutch Retaining
Bolt
Driven Clutch Spring
Retainer Screws (non-
EBS)
Driven Clutch Helix Screws
(EBS)
ECU Mounting Screws
Engine Mount / Isolator
(front)
Engine Mount to Frame
Fasteners
Engine Oil Plug
Engine/Transmission
Mounting Bolts
ETC Mounting Bolts
Exhaust Head Pipe Bolts
Flywheel Bolt
Frame Support (above
engine)
Front Bumper / Fender
Screws
Front Gearcase Cover
Plate Screws
TORQUE
9 ft-lb (12 Nm)
11 ft-lbs (15 Nm)
Torque in sequence
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Step 4: M6 bolts: 7 ft-lb (10
Nm)
22 ft-lb (30 Nm)
8 ft-lb (11 Nm)
96 ft-lb (130 Nm)
8 ft-lb (11 Nm)
20 in-lb (2 Nm)
290 ft-lb (393 Nm)
(Apply 0.4 mL Loctite® 620™)
250 ft-lb (339 Nm)
(Apply 0.1 mL Loctite® 620™)
38 ft-lb (52 Nm)
12 ft-lb (16 Nm)
48 in-lb (5 Nm)
24 in-lb (3 Nm)
40 ft-lbs (54 Nm)
22 ft-lb (30 Nm)
12 ft-lbs (16 Nm)
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
*see procedure for illustration
7 ft-lb (10 Nm)
18 ft-lb (24 Nm)
133 ft-lbs (180 Nm)
22 ft-lb (30 Nm)
8 ft-ln (11 Nm)
11 ft-lbs (15 Nm)