Switches; Brake Light Switch; Headlamp Switch - Polaris 2015 RZR 900 Service Manual

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SWITCHES

Brake Light Switch

The brake light switch
is located on the front brake line
1
banjo bolt of the master cylinder. The brake switch may
be accessed easily by removing the hood access panel.
Testing:
1. Disconnect wire harness from switch and connect an
ohmmeter across switch contacts. The reading
should be infinite (OL).
2. Apply the brake and check for continuity. If there is no
continuity, or if resistance is greater than 0.5 ohms,
clean the switch terminals. Re-test and replace switch
if necessary.
Replacement:
NOTE:
Brake fluid will leak out of the master
cylinder when the brake switch is replaced. Place a
suitable catch container/rags below the master
cylinder prior to brake switch removal.
1. Disconnect the harness going to the brake switch.
2. Loosen and remove the brake switch.
3. Install new brake switch. Torque brake switch to
specifications.
Brake Switch:
15 ft-lb (20 Nm)
4. Bleed the brake system. See Chapter 9 – BRAKE
BLEEDING / FLUID CHANGE, page 9.8

Headlamp Switch

1. Disconnect the headlamp switch harness by
2. Test between the 3 sets of outputs (OFF / LOW /
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
depressing the connector locks and pulling on the
connector. Do not pull on the wiring.
HIGH). If any of the tests fail, replace headlamp
switch assembly.
• Move the switch to HIGH. There should be
continuity between switch pins 2 and 3; 5 and 6.
• Move the switch to LOW. There should be
continuity between switch pins 2 and 3; 4 and 5.
• Move the switch to OFF. There should be
continuity between switch pins 1 and 2; 4 and 5.
NOTE: Pins 7 and 8 provide power and ground
to light the switch lamp.
ELECTRICAL
11
11.11

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