Front Fender / Body Removal; Rear Fender / Fender Flair Removal; Cargo Box Removal - Polaris 2015 RZR 900 Service Manual

BODY / FRAME

Front Fender / Body Removal

1. Remove the six T40 Torx screws and remove fender
flairs from the dash assembly, if equipped.
1
NOTE: Two of the screws on each fender flair will
be longer than the others. Note this for
reassembly.
2. Remove the hood, upper dash and fender flairs as
previously stated.
3. Remove the two T-40 Torx screw that were hidden
beneath the fender flair (one on the outside of the
fender and one on the inside).
4. Remove the front portion of the cab frame assembly
. See Cab Frame Assembly, page 10.3 procedure
for assembly torque specifications.
5. Remove the front fender.
10.14

Rear Fender / Fender Flair Removal

1. Remove the four T27 Torx screws
three plastic rivets on the lower side of the rear fender
flare.
2. Remove the fender flare
3. Remove the four plastic rivets (one of them hidden on
the inside) retaining the rear fender.
4. Remove the one T-40 Torx screw on the top rear of
the fender.
5. Remove it from the vehicle.

Cargo Box Removal

1. Remove both seats.
2. Remove the PVT pre-filter (driver side) and air intake
pre-filter (passenger side) assembly.
3. Remove the T-25 Torx screw retaining each shock
reservoir hose cover and remove the cover.
4. Loosen the shock reservoir clamps and maneuver the
reservoir through the hole in the box.
NOTE: Do NOT let the reservoir hang by the
hose. Use a wire or string to restrain the
reservoir.
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
. Remove the
1
from the vehicle.