Polaris 2015 RZR 900 Service Manual page 447

Voltage Regulator............................................. 11.15
Electronic Control Unit
Replacement ....................................................... 4.9
Service ................................................................ 4.9
Electronic Control Unit (ECU) ................................... 4.9
Engine
Balance Shaft Removal / Inspection..................... 3.50
Break-in............................................................. 3.33
Breather Hose Inspection.................................... 2.16
Camshaft Removal............................................. 3.34
Camshaft Sprocket Inspection............................. 3.35
Camshaft Timing - Quick Reference .................... 3.81
Connecting Rod Bearing Selection ...................... 3.62
Connecting Rod Inspection ................................. 3.59
Cooling System Troubleshooting ......................... 3.87
Crankcase Assembly.......................................... 3.68
Crankcase Disassembly / Inspection.................... 3.48
Crankcase Inspection ......................................... 3.54
Crankshaft Installation ........................................ 3.66
Crankshaft Main Bearing Selection ...................... 3.62
Crankshaft Removal / Inspection ......................... 3.51
Cylinder / Piston Installation ................................ 3.65
Cylinder / Piston Removal ................................... 3.55
Cylinder Head Assembly..................................... 3.74
Cylinder Head Inspection .................................... 3.38
Cylinder Head Installation ................................... 3.76
Cylinder Head Removal ...................................... 3.37
Cylinder Head Warp ........................................... 3.38
Cylinder Inspection............................................. 3.55
Cylinder Leak-down Test..................................... 2.16
Engine / Chassis Ground .................................... 2.30
Exhaust Valve Lash - Shim Selection Matrix ......... 3.85
Flywheel Removal .............................................. 3.45
Intake Valve Lash - Tappet Selection Matrix.......... 3.84
Lower Crankcase Preparation ............................. 3.68
Lubrication Specifications .............................3.3, 3.20
Mount Replacement ........................................... 3.24
Oil and Filter Change.......................................... 2.15
Oil Level ............................................................ 2.14
Oil Pressure Test................................................ 3.20
Piston / Connecting Rod Assembly ...................... 3.64
Piston Disassembly / Inspection .......................... 3.56
Piston Ring Installation ....................................... 3.63
Piston Ring Installed Gap.................................... 3.58
Piston Ring Removal / Inspection ........................ 3.57
Piston-to-Cylinder Clearance .............................. 3.59
Removal ............................................................ 3.24
Service Panel Removal..................................... 10.12
Special Tools ....................................................... 3.3
Starter Drive Installation...................................... 3.72
Stator Cover Installation...................................... 3.73
Top End Service ................................................. 3.24
Troubleshooting ................................................. 3.87
Upper Crankcase Preparation ............................. 3.63
Valve Clearance Adjustment ............................... 3.82
Valve Cover Installation ...................................... 3.86
Valve Inspection ................................................. 3.39
Valve Sealing Test .............................................. 3.75
Valve Seat Reconditioning .................................. 3.41
Engine Bearing Selection Identification.................... 3.61
Engine Exploded Views..................................... 3.5–3.8
Engine Flywheel Installation ................................... 3.72
Engine Oil Flow Chart ............................................ 3.21
Engine Specifications............................................. 3.22
Engine Torque Sequence ......................................... 3.4
Engine, Camshaft Installation / Timing..................... 3.77
Engine, Valve Cover Removal ................................ 3.34
EPS
Break-Out Diagram .......................................... 11.36
Operation ........................................................ 11.28
ETC
Replacement ..................................................... 4.28
Test ................................................................... 4.28
Exhaust
Assembly View................................................... 3.10
Removal / Installation ......................................... 3.11
Torque Table ...................................................... 3.10
Fan
Replacement ..................................................... 3.12
Fender
Removal (rear) ................................................. 10.14
Final Drive
Special Tools ....................................................... 7.2
Torque Specifications ........................................... 7.2
Floor
Removal .......................................................... 10.15
Flywheel / Starter Drive Exploded View ................... 3.47
Flywheel Installation .............................................. 3.72
Flywheel Removal ................................................. 3.45
FOX Shock
Specifications .................................................... 8.25
Frame................................................................... 10.7
Front Body
Removal .......................................................... 10.14
Front Bumper
Removal .......................................................... 10.12
Front Caliper, Piston Bore I.D. ................................ 9.21
Front Gearcase
Assembly........................................................... 7.29
Assembly View................................................... 7.22
Disassembly / Inspection .................................... 7.25
Installation ......................................................... 7.31
Lubrication......................................................... 2.20
Removal ............................................................ 7.25
Fuel Injector .......................................................... 4.11
Replacement ..................................................... 4.12
Test ................................................................... 4.12
Troubleshooting ................................................. 4.11
Fuel Lines ............................................................. 2.11
Removal / Installation ......................................... 4.16
Fuel Pump ............................................................ 4.20
Fuel Sender Test ................................................ 4.20
Replacement ..................................................... 4.22
Test ................................................................... 4.21
Fuel System .......................................................... 2.10
Component Locations........................................... 4.6
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
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