Drive Clutch Assembly - Polaris 2015 RZR 900 Service Manual

20. Remove installation tool.
Cover Bushing Removal
21. Install main adapter on puller.
22. Install adapter reducer .
9
23. From outside of clutch cover, insert removal tool
into cover bushing.
24. With inside of cover toward vise, slide cover onto
puller.
25. Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
26. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
27. Remove nut from puller rod and set aside.
28. Remove bushing and bushing removal tool from
puller. Discard bushing.
Cover Bushing Installation
29. Apply Loctite® 648 evenly to bushing bore in the
cover.
30. Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
31. With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
32. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
33. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
34. Remove nut from puller rod. Take installation tool and
clutch cover off rod.

Drive Clutch Assembly

Reassemble the drive clutch in the following sequence.
Be sure marks that were made during disassembly are
aligned during each phase of assembly.
1. Install the shift weights, bolts and nuts onto the
moveable sheave. Torque shift weight bolts to
specification.
2. Install the non-braking needle bearing
washers
sheave
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
PVT SYSTEM
CAUTION
Do not apply oil or grease to the bushings.
Shift Weight Fasteners:
20 in-lb (2 Nm)
and the spacer
.
5
, the two
1
onto the stationary
5.19