Polaris 2015 RZR 900 Service Manual page 46

MAINTENANCE
10. If the valve clearance is out of specification, proceed
to Chapter 3 – Valve Clearance Adjustment, page
3.82.
Intake Valve Clearance (cold):
.006 ± .002" (0.15 ± 0.05 mm)
Exhaust Valve Clearance (cold):
.008 ± .002" (0.20 ± 0.05 mm)
11. Repeat steps 18-20 until all eight valves have been
inspected.
12. If previously removed, apply anti-seize compound to
the spark plug threads and reinstall the spark plugs.
Torque spark plugs to specification.
Spark Plug Torque:
7 ft-lbs (10 Nm)
13. Inspect the valve cover seal and replace if necessary.
14. Install NEW isolators on the valve cover bolts. Install
the valve cover and the four T40 bolts. Torque bolts to
specification.
Valve Cover Bolts:
7 ft-lbs (10 Nm)
15. Install the spark plug wires back into their correct
location.
16. Install the push rivet that retains the heat shield to the
frame cross member.
17. Install the spark plug wires. Ensure wires are installed
on their proper cylinder spark plug and pushed down
all the way so they engage onto the spark plugs.
NOTE: The engine will misfire if the spark plug
wires are installed incorrectly. The spark plug
wires are marked with PTO and MAG and should
be installed to the corresponding cylinder.
2.18
18. Install outer clutch cover and eight retaining screws.
Torque screws to specification.
19. Connect the negative (-) battery cable to the battery
and install the seat.
20. Start the engine to ensure proper operation.
21. Install the engine access panel.
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Outer Clutch Cover Screws:
54 in-lb (5 Nm)