General Information; Special Tools; Torque Specifications; General Specifications - Polaris 2015 RZR 900 Service Manual

GENERAL INFORMATION

PART NUMBER
2870975
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/

TORQUE SPECIFICATIONS

ITEM
Caliper Mounting Bolts (Front)
Caliper Mounting Bolts (Rear)
Brake Line Flare
Brake Line Banjo Bolts
Brake Switch
Brake Bleeder Screw
Brake Disc to Hub Bolts
Master Cylinder Mounting Bolts
Brake Pedal Mounting Bracket to Frame
Park Brake Disc Mounting Bolt
Park Brake Lever Mount Bolts
Park Brake Caliper Assembly Bolts
Wheel Hub Castle Nuts
Wheel Lug Nuts

GENERAL SPECIFICATIONS

FRONT BRAKE SYSTEM
Front Brake Pad Thickness
Front Brake Disc Thickness
Front Brake Disc Runout
REAR BRAKE SYSTEM
Rear Brake Pad Thickness
Rear Brake Disc Thickness
Rear Brake Disc Runout
PARK BRAKE SYSTEM (INT'L MODEL)
Park Brake Pad Thickness
Park Brake Disc Thickness

SPECIAL TOOLS

TOOL DESCRIPTION
Mity Vac™ Pressure Test Tool
Item Standard
0.297 ± .007" (7.54 ± .178 mm)
0.188" (4.78 mm)
-
Item Standard
.298 ± .007" (7.57 ± .178 mm)
.188" (4.78 mm)
-
Item
Standard
Inboard - 0.300" (7.62 mm)
Outboard - 0.250" (6.35 mm)
0.175" - 0.185" (4.44 - 4.70 mm)
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
BRAKE SYSTEM
TORQUE
30 ft-lb (42 Nm)
46 ft-lb (62 Nm)
15 ft-lb (20 Nm)
15 ft-lb (20 Nm)
15 ft-lb (20 Nm)
48 in-lb (5 Nm)
18 ft-lb (24 Nm)
23 ft-lbs (31 Nm)
18 ft-lb (24 Nm)
14 ft-lb (20 Nm)
16 ft-lb (22 Nm)
37 ft-lb (50 Nm)
110 ft-lbs (149 Nm)
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
Service Limit
.180" (4.6 mm)
.170" (4.32 mm)
.010" (.254 mm)
Service Limit
.180" (4.6 mm)
.170" (4.32 mm)
.010" (.254 mm)
Service Limit
0.240" (6.10 mm)
0.190" (4.83 mm)
0.150" (3.81 mm)
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