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VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL NUMBER DESIGNATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION . . . . . . . . . . . . . . . . . . . . . 1.2
ENGINE DESIGNATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VIN AND ENGINE SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
MODEL: 2013 RANGER 400 MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
MODEL: 2013 RANGER 500 EFI MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
MODEL: 2013 RANGER 500 EFI CREW MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
STANDARD BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13
METRIC BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13
SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
CHAPTER 1
1
1.1

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Summary of Contents for Polaris RANGER 400 Midsize 2013

  • Page 1: Table Of Contents

    DECIMAL EQUIVALENTS ..........1.14 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 2: Vehicle Identification

    Engine Designation Number EH46PLE.......... 455cc High Output Single Cylinder, Liquid Cooled, 4-Stroke SOHC, Electric Start EH500PLE............498cc Single Cylinder, Liquid Cooled, 4-Stroke SOHC, Electric Start 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 3: Vin And Engine Serial Number Locations

    VIN AND ENGINE SERIAL NUMBER LOCATIONS VIN and Engine Serial Number Locations Whenever corresponding about a Polaris RANGER utility vehicle, be sure to refer to the Vehicle Identification Number (VIN) and the engine model and serial number. The VIN can be found stamped on the lower frame rail on the front LH side of the vehicle.
  • Page 4: Vehicle Information

    9923950 9923952 NOTE: When ordering service parts be sure to use the correct parts manual. NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from www.purepolaris.com. Replacement Keys Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the original key and refer to the chart to the right for the proper part number.
  • Page 5: Special Tools

    Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools may be substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, SPX Corporation, by phone at 1-800-328-6657 or on-line at http://polaris.spx.com/.
  • Page 6: General Specifications

    (Includes weight of operator, Vehicle Payload passenger, cargo and accessories) Hitch Towing Capacity 1250 lbs. / 681 kg Hitch Tongue Capacity 150 lbs. / 68 kg 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 7: General Information

    (Feet) 1500-3700 10 RH Blue / Red Instrument Panel Type Indicator Lights / Hour Meter (5000 - 12000) (5630709) (7041157) DC Outlet Standard 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 8: Model: 2013 Ranger 500 Efi Midsize

    (Includes weight of operator, Vehicle Payload passenger, cargo and accessories) Hitch Towing Capacity 1250 lbs. / 681 kg Hitch Tongue Capacity 150 lbs. / 68 kg 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 9 EFI / FAN / Ign & Fuel pump / 1500-3700 25-48 Blue / Red Relays (5000 - 12000) (5632408) (7043199) Chassis / Rear Diff Circuit Breaker Fan Motor 15A 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 10: Model: 2013 Ranger 500 Efi Crew Midsize

    Vehicle Payload passenger, cargo and accessories) Hitch Towing Capacity 1250 lbs. / 681 kg Hitch Tongue Capacity 150 lbs. / 68 kg 1.10 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 11 (5000 - 12000) (5632408) (7043199) EFI / FAN / Ign & Fuel pump / Relays Chassis / Rear Diff Circuit Breaker Fan Motor 15A 1.11 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 12: Misc. Specifications And Charts

    MISC. SPECIFICATIONS AND CHARTS Conversion Table °C to °F: (°C + 32) = °F °F to °C: (°F - 32) = °C 1.12 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 13: Standard Bolt Torque Specification

    177 (240) 59 (80) 85 (115) 159 (215) 232 (315) 273 (370) 81 (110) 118 (160) 225 (305) 321 (435) 376 (510) 1.13 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.
  • Page 14: Sae Tap / Drill Sizes

    GENERAL INFORMATION SAE Tap / Drill Sizes Decimal Equivalents Metric Tap / Drill Sizes 1.14 9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual © Copyright 2012 Polaris Sales Inc.

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