Front Pad Inspection; Front Caliper / Pad Installation - Polaris 2015 RZR 900 Service Manual

Front Pad Inspection

1. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Front Brake Pad Thickness:
0.297 ± 0.007" (7.5 ± .178 mm)
Service Limit: 0.180" (4.6 mm)

Front Caliper / Pad Installation

1. Lubricate mounting bracket pins
silicone grease and install rubber dust boots.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
If brake pads are contaminated with grease, oil, or
3. Install caliper onto front hub and torque mounting
bolts
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
BRAKE SYSTEM
with a light film of
1
CAUTION
liquid soaked do not use the pads.
Use only new, clean pads.
to specification.
Front Caliper Mount Bolt:
30 ft-lb (42 Nm)
9
9.17