Balance Shaft Installation - Polaris 2015 RZR 900 Service Manual

9. Carefully lower the crankshaft into upper crankcase.
Guide connecting rods onto the rod journals of
crankshaft as necessary.
10. Adjust the PTO crankshaft seal so it rests properly in
the upper crankcase.
11. Clean bolt hole threads in connecting rod to remove
all oil.
12. Install matching rod cap on connecting rod using
markings made upon disassembly.
13. Install new bolts and tighten evenly until snug.
14. Torque connecting rod bolts to specification
Connecting Rod Bolts:
Step 1: 9 ft-lb (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add'n 90°

Balance Shaft Installation

1. Clean the upper crankcase balance shaft bearing
2. Align tab of new balance shaft bearings
3. Rotate the crankshaft until the alignment dot on the
4. Apply Polaris PS-4 engine oil to both balance shaft
.
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9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
ENGINE / COOLING SYSTEM
bore surfaces.
slot in each bearing bore of crankcase. Press
bearing insert firmly into place.
crankshaft MAG end gear is visible.
journals.
with the
1
3
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