Steering - General; Steering Rack Replacement - Polaris 2015 RZR 900 Service Manual

STEERING - GENERAL

Steering Rack Replacement

1. Safely lift the vehicle and remove both front wheels.
2. Remove the lower steering shaft. (see Chapter 8 –
Lower Steering Shaft Removal, page 8.12)
3. Remove the fasteners
retaining the tie rod end to the knuckle.
4. Remove the steering rack mounting bolts
remove the steering rack out of the vehicle.
for both tie rod ends
1
and
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
STEERING / SUSPENSION
5. Reverse procedure for installation. Torque NEW
fasteners to specification.
Steering Shaft to Rack Fasteners:
48 ft-lb (65 Nm)
Power Steering Unit Mounting Bolts:
30 ft-lb (41 Nm)
Steering Shaft to EPS Unit Pinch Bolt:
15 ft-lbs (20 Nm)
Power Steering Unit Mount Bracket Nuts:
16 ft-lb (22 Nm)
Pivot Tube Fasteners:
40 ft-lb (54 Nm)
Tilt Shock Fastener:
7 ft-lb (10 Nm)
Steering Wheel Nut:
65 ft-lbs (88 Nm)
Tie Rod End to Knuckle:
30 ft-lbs (41 Nm) + 90°
Wheel Lug Nuts:
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
8
8.3