Transmission Installation - Polaris 2015 RZR 900 Service Manual

Transmission Installation

1. With the help of an
transmission into the vehicle frame through the left
rear wheel well area.
2. Slide transmission towards rear of the vehicle and
rotate the top of the transmission toward the right side
of the vehicle.
3. Install the rear transmission mount to the frame and
secure with M8 bolts
1
specification.
Rear Transmission Mount Bracket Fasteners:
22 ft-lb (30 Nm)
assistant, position the
and nuts. Torque nuts to
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
TRANSMISSION
4. Install M10 bolt and nut securing the transmission
bracket to the rear mount. Torque fasteners to
specification.
Rear Transmission Isolator Fasteners:
33 ft-lb (45 Nm)
5. Install the two rear exhaust springs securing the
muffler to the rear transmission mounting bracket.
6. Install the Clutch Center Distance Tool (PU-50658)
onto the crankshaft and transmission input shaft to
properly position the clutch center distance.
IMPORTANT: Tool should bottom out on the
transmission input shaft and lay flush on the
crankshaft.
7. Loosen the two bolts
coupler bracket to the engine on the right side.
8. Align front transmission
transmission joint bracket mounting holes on engine.
9. Loosely install the two longer bolts into left side
mounting holes and two shorter bolts with washers
into right side mounting holes.
retaining the transmission
6
mounting holes with
6.11