Balance Shaft Installation - Polaris xp 2013 eps Service Manual

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ENGINE / COOLING
12. Install matching rod cap on connecting rod with 5 digit
serial number stampings aligned.
13. Install new bolts and tighten evenly until snug.
NEW Bolts
14. Torque connecting rod bolts to specification.
Connecting Rod Bolts:
Step 1: Torque to 9 ft-lbs (12 Nm)
Step 1: Torque to 13 ft-lbs (18 Nm)
Step 2: Tighten an additional 105°
3.66
INTAKE
Side of Rod
Matching 5 Digit
Serial Numbers
= T
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.

Balance Shaft Installation

IMPORTANT: Whether installing a new balance shaft
or re-installing the original, refer to bearing selection
chart (see "Balance Shaft Bearing Selection"
procedure in this chapter).
1. Clean the upper crankcase balance shaft bearing
bore surfaces.
2. Align tab of new balance shaft bearings (A) with the
slot in each bearing bore of crankcase. Press bearing
insert firmly into place.
3. Rotate the crankshaft until the alignment dot (B) on
the crankshaft MAG end gear is visible.
4. Apply Polaris PS-4 engine oil to both balance shaft
journals.
Apply
Engine Oil
A
Apply
Engine Oil

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