Drive Shaft Installation - Polaris 2009 Ranger RZR 800 EFI Manual

FINAL DRIVE

Drive Shaft Installation

1. Install new spring ring on drive shaft. Apply an anti-seize
compound to splines.
NEW
Spring Ring
Apply
Anti-Seize
2. Align splines of drive shaft with front gearcase and reinstall
the drive shaft. Use a rubber mallet to tap on the outboard
end of the drive shaft if necessary
3. Install drive shaft into the front bearing carrier.
4. Install the upper ball joint end into the front bearing carrier.
7.10
5. Install the upper pinch bolt and torque to 17 ft. lbs. (23 Nm).
17 ft. lbs.
(23 Nm)
Pinch Bolts:
17 ft. lbs. (23 Nm)
6. Apply grease to drive shaft axle splines.
7. Install front wheel hub assembly, cone washers, and hand
tighten the castle nut. Install washers with domed side out.
Cone Washers
Wheel
Hub
Torque wheel hub nut to 80 ft. lbs. (108 Nm) and install a NEW
cotter pin. Tighten nut slightly if necessary to align cotter pin
holes.
80 ft. lbs.
(108 Nm)
= T
Out
NEW Cotter Pin