Polaris 1999 Sportsman 400 Service Manual page 279

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T
RAr;S MISS ION
273
b. Make sure that the shaft
splines are
not dam-
aged and
there
arc no signs
of
cracks.
galling
or fa
tigue.
c.
Inspect
the silent chain
gear
sprockets
(D,
Fig:u
re 105)
for
we
ar
ordamage.
If
damaged,
replace
the
sha ft
as
well as
the
silent
chai
n.
12.
Inspect the ce
nte
r
drive shaft as
follows:
a. Ma
ke
s
ure
that
the shaft splines (A,
Figure
110)
arc
110\
damaged
and there
are no
signs
ofcrncks,
gall
ing or
fatigue.
b. Inspec
t
the
dri
ve c
hain
gear sproc kets (B
,
Figure
110)
for
wearor
damage.
If damaged,
re
place
the
sha ft
as
we
ll
as
the
silent chai n.
e
.
Inspect
the
bea
ring
(C,
Figure
110).
It mu
st
turn smoo thly.
If necessary, replace
it
as
de-
scribed in Chapter One.
d.
Inspect the gea
r (Fig u re
Ill).
Any bu
rrs,
pit-
ting
or
ro
ughness
0
11
the teeth
of a ge
ar will
cause
wear
on
the mating
gear.
13.
Inspect the
outp ut
gea
r
as fo
llows:
a.
Make sure
that
both
inner
splines (Figure
112)
are
not
damaged
and
there are no
signs
ofcracks,
ga
lling
or fat
igue
.
If
the
sp
lines are
damaged.
check
the
outersplines
on the
drive
axles
as
described in
Chapter
Thirteen.
b. Inspec
t
the
bear ing
(A, Figu
re
113) o
n each
side
of the o
utput
ge
ar.
They
must tum
smoothly, if
nece
ssary. replace them as de-
scribed in C
hapter One
.
e
.
Inspect the gear
(B. Figure
113).
Any
burrs,
pitting or
roughness
on
the teeth
ofa
gear
will
cause
wear
on
the mating
ge
ar.
14.
Inspect the
silent chain (Figure
114)
and
drive
chain
(F
igure
115 ) for wear
or
damage.
Replace as
necessary.
15. Inspect the
shift
fork as foll ow s:

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